Rear Shelf: Service and Repair

PACKAGE TRAY TRIM

Package Tray Trim:

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. HALF OPEN ROOF PANEL

a. Half open roof panel.

3. REMOVE REAR SEAT CUSHION ASSEMBLY
4. REMOVE REAR SEAT HEADREST PLATE COVER
5. REMOVE WIND DEFLECTOR BOARD ASSEMBLY
6. REMOVE REAR SEAT HEADREST PLATE
7. REMOVE REAR SEAT HEADREST ASSEMBLY
8. REMOVE REAR SEATBACK ASSEMBLY
9. REMOVE REAR SEATBACK BOARD
10. REMOVE DOOR SCUFF PLATE ASSEMBLY RH

a. Using a screwdriver, detach the claw and 5 clips, and remove the scuff plate.

HINT: Tape the screwdriver tip before use.

11. REMOVE DOOR SCUFF PLATE ASSEMBLY LH

HINT: Use the same procedures described for the RH side.

12. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY RH

a. Using a screwdriver, detach the 4 claws and remove the belt garnish.

HINT: Tape the screwdriver tip before use.

b. Remove the 6 screws and clip labeled A.
c. Using a screwdriver, detach the 4 clips labeled B and remove the trim panel.

HINT: Tape the screwdriver tip before use.

13. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH

HINT: Use the same procedures described for the RH side.

14. RAISE PACKAGE TRAY TRIM ASSEMBLY

a. Place both hands under the rear part of the package tray in positions close to both ends. Raise the package tray trim gradually to 30° to 45°.

CAUTION: Do not place your hands on the edges of main board.

NOTICE: Do not apply direct force to the side board as it is operated in connection with the main board.

b. Disconnect the joints of the cables from the package tray trim gear box.

CAUTION: Take care not to injure your hands when disconnecting the joints.

NOTICE:
- As the cable is coated with grease, prevent it from contacting the seat, seat belt or other parts.
- Make sure the removed cable is not pressed against the package tray trim gear box.

c. Raise the package tray trim gradually until it stops.

NOTICE: Do not apply direct force to the side board as it is operated in connection with the main board.

15. REMOVE PACKAGE TRAY TRIM ASSEMBLY

a. Disconnect the limit switch connectors.
b. Remove the 3 bolts.

NOTICE:
- Depending on the angle of the package trim, the side board may interfere with the bolt. In this case, adjust the angle to move the side board so that the bolt can be seen.
- Do not move the side board directly. Be sure to move the main board for adjustment.
- The main board is operated in connection with the side board.

HINT: Use the same procedures described for the other side.

c. Remove the trim as shown in the illustration.

HINT: Keep the package tray trim's right and left shims separate from other part's shims.

16. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY

a. As shown in the illustration, mark the nut positions on the arm of the bracket.

HINT: When replacing the bracket with a new one, mark the arm position on the side board.

b. Remove the 2 nuts and trim panel.

17. REMOVE NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY
a. Mark the nut positions on the arm of the bracket.

HINT: When replacing the bracket with a new one, mark the arm position on the side board.

b. Remove the 2 nuts and trim panel No. 2.

18. REMOVE PACKAGE TRAY TRIM UNDER COVER

a. Remove the 9 screws and cover.

19. REMOVE PACKAGE TRAY PANEL ASSEMBLY CENTER

a. As shown in the illustration, mark the nut positions on the bracket.

HINT: When replacing the bracket with a new one, mark the bracket position on the panel assembly side.

b. Remove the 4 nuts and panel.

20. REMOVE SLIDE ROOF LIMIT SWITCH

a. Remove the bolt and protector.
b. Remove the 2 screws and limit switch.

21. REMOVE SLIDE ROOF LIMIT SWITCH

a. Remove the bolt and protector.
b. Remove the 2 screws and limit switch.

22. REMOVE BACK WINDOW GLASS WEATHERSTRIP RH

a. Remove the weatherstrip from the package tray panel.

23. REMOVE BACK WINDOW GLASS WEATHERSTRIP LH

HINT: Use the same procedures described for the RH side.

24. REMOVE BACK WINDOW GLASS WEATHERSTRIP CENTER

a. Remove the weatherstrip from the package tray trim panel.

25. REMOVE PACKAGE TRAY TRIM BRACKET
a. Remove the 2 bolts and bracket.

26. REMOVE PACKAGE TRAY TRIM LINK MOTOR ASSEMBLY LH

a. Using a clip remover, detach the 2 clips of the drive cable.
b. Remove the 2 drive cables.

HINT: Turn the attachment on the drive cable end and remove the drive cable from the motor.

c. Disconnect the connector, then remove the 2 bolts and motor.

INSTALLATION

1. INSTALL PACKAGE TRAY TRIM LINK MOTOR ASSEMBLY LH

a. Install the motor with the 2 bolts, then connect the connector.
b. Install the 2 drive cables.
c. Attach the 2 clips of the drive cable.

2. INSTALL PACKAGE TRAY TRIM BRACKET
a. Install the bracket with the 2 bolts.

3. INSTALL BACK WINDOW GLASS WEATHERSTRIP CENTER

a. Install the weatherstrip to the package tray trim panel.

4. INSTALL BACK WINDOW GLASS WEATHERSTRIP RH

a. Install the weatherstrip to the package tray trim panel.

5. INSTALL BACK WINDOW GLASS WEATHERSTRIP LH

HINT: Use the same procedures described for the RH side.

6. INSTALL SLIDE ROOF LIMIT SWITCH

a. Install the limit switch with the 2 screws.
b. Install the protector with the bolt.

7. INSTALL SLIDE ROOF LIMIT SWITCH

a. Install the limit switch with the 2 screws.
b. install the protector with the bolt.

8. INSTALL PACKAGE TRAY PANEL ASSEMBLY CENTER

a. Install the panel so that the 4 nuts are in the marked positions.

HINT: When replacing the bracket, install it by correctly aligning it with the marks on the panel.

9. INSTALL PACKAGE TRAY TRIM UNDER COVER

a. Install the cover with the 9 screws.

10. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY
a. Install the panel No. 2 so that the 2 nuts are in the marked positions.

HINT: When replacing the bracket, install it by correctly positioning to the marks on the side board.

11. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY
a. Install the panel so that the 2 nuts are in the marked positions.

HINT: When replacing the bracket, install it by correctly positioning to the marks on the side board.

12. INSTALL PACKAGE TRAY TRIM ASSEMBLY

a. Temporarily install the tray trim with the 6 bolts.

HINT: Use the shims stored during removal.

b. Fully open the roof panel.
c. Close the luggage door.
d. Move the package tray trim back and forth to adjust its position.

Standard: 10.8 mm (0.45 in.)

If the standard value is not satisfied, adjust the installation position of the side panel.

HINT: For vertical adjustment, change the number of the shims to be inserted.

e. Open the luggage door from the front and set the package tray trim to an upright position.
f. Tighten the 6 bolts.

13. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY RH

a. Attach the 4 clips labeled B to install the trim panel.
b. Install the 6 screws and clip labeled A.

c. Attach the 4 claws to install the belt garnish.

14. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH

HINT: Use the same procedures described for the RH side.

15. INSTALL DOOR SCUFF PLATE ASSEMBLY RH

a. Attach the claw and 5 clips to install the scuff plate.

16. INSTALL DOOR SCUFF PLATE ASSEMBLY LH

HINT: Use the same procedures described for the RH side.

17. INSTALL REAR SEATBACK BOARD
18. INSTALL REAR SEATBACK ASSEMBLY
19. INSTALL REAR SEAT HEADREST ASSEMBLY
20. INSTALL REAR SEAT HEADREST PLATE
21. INSTALL WIND DEFLECTOR BOARD ASSEMBLY
22. INSTALL REAR SEAT HEADREST PLATE COVER
23. INSTALL REAR SEAT CUSHION ASSEMBLY
24. FULLY CLOSE ROOF PANEL
a. Fully close roof panel.

25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
26. PERFORM INITIALIZATION
a. Perform initialization.

NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.