Output Shaft

OUTPUT SHAFT

Components:

DISASSEMBLY
1. REMOVE NO.3 SYNCHRONIZER RING
a) Remove the No.3 synchronizer ring from the output shaft.

2. REMOVE OUTPUT SHAFT CENTER BEARING
a) Remove the output shaft center bearing from the output shaft.

3. REMOVE OUTPUT SHAFT FRONT BEARING





a) Using SST and a press, remove the output shaft front bearing.
SST 09950-00020

INSPECTION
1. INSPECT OUTPUT SHAFT





a) Using a cylinder gauge, measure the inside diameter of the output shaft.
Standard inside diameter: 45.009 to 45.025 mm (1.7720 to 1.7726 inch)
Maximum inside diameter: 45.025 mm (1.7726 inch)
If the diameter exceeds the maximum, replace the output shaft.

2. INSPECT NO.3 SYNCHRONIZER RING





a) Using a feeler gauge, measure the clearance between the synchronizer ring and gear spline.
Standard clearance: 0.80 to 1.60 mm (0.0315 to 0.0630 inch)
Minimum clearance: 0.80 mm (0.0315 inch)
If the clearance is less than the minimum, replace the synchronizer ring.





b) Coat the output shaft and synchronizer ring cone with gear oil. Check the braking effect of the synchronizer ring. Turn the synchronizer ring in one direction while pushing it to the gear cone. Check that the ring locks.

REASSEMBLY
1. INSTALL OUTPUT SHAFT FRONT BEARING





a) Using SST and a press, install a new output shaft front bearing onto the output shaft.
SST 09710-20011 (09710-06061), 09950-60010 (09951-00650)
b) Apply a light coat of grease to the bearing.

2. INSTALL OUTPUT SHAFT CENTER BEARING
a) Apply gear grease to the output shaft center bearing, and install it onto the output shaft.

3. INSTALL NO.3 SYNCHRONIZER RING
a) Apply gear oil to the No.3 synchronizer ring, and install it onto the output shaft.