Seals and Gaskets: Service and Repair
MANUAL TRANSMISSION EXTENSION HOUSING OIL SEALComponents:
REPLACEMENT
1. REMOVE NO.1 REAR FLOOR PANEL BRACE
2. REMOVE FRONT CENTER FLOOR BRACE
3. DISCONNECT HEATED OXYGEN SENSOR
4. REMOVE FRONT EXHAUST PIPE ASSEMBLY
5. DRAIN MANUAL TRANSMISSION OIL
a) Remove the drain plug and gasket, and drain the transmission oil.
b) Install a new gasket and the drain plug.
Torque: 37 Nm (377 kgf-cm, 27 ft. lbs.)
6. REMOVE FRONT FLOOR NO.1 HEAT INSULATOR
7. REMOVE OUTSIDE AIR GUIDE PLATE RH
8. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
9. REMOVE MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL
a) Using SST, remove the oil seal.
SST 09308-00010
10. INSTALL MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL
a) Using SST and a hammer, install a new oil seal to the extension housing.
SST 09325-20010
Installation depth: -0.5 to 0.5 mm (-0.020 to 0.020 inch)
b) Coat the lip of the oil seal with MP grease.
11. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
12. INSPECT AND ADJUST NO.2 AND NO.3 JOINT ANGLE
13. INSTALL OUTSIDE AIR GUIDE PLATE RH
14. INSTALL FRONT FLOOR NO.1 HEAT INSULATOR
15. INSTALL FRONT EXHAUST PIPE ASSEMBLY
16. INSTALL HEATED OXYGEN SENSOR
17. INSTALL FRONT CENTER FLOOR BRACE
18. INSTALL NO.1 REAR FLOOR PANEL BRACE
19. ADD MANUAL TRANSMISSION OIL
a) Park the vehicle in a level place.
b) Remove the transmission filler plug and gasket.
c) Check that the oil surface is within 5 mm (0.20 inch) below the lowest point of the transmission filler plug opening.
Oil grade: API GL-4 or GL-5
Viscosity: SAE 75W-90
NOTICE:
^ Problems may occur when the oil level is too high or too low.
^ After replacing the oil, drive the vehicle and check the oil level again.
d) Check for oil leakage if the oil level is low.
e) Install the transmission filler plug and a new gasket.
Torque: 37 Nm (377 kgf-cm, 27 ft. lbs.)
20. CHECK FOR EXHAUST GAS LEAKS
21. INSPECT AND ADJUST MANUAL TRANSMISSION OIL LEVEL