Wiring Harness: Service and Repair

TRANSMISSION WIRE

Components:

REMOVAL
1. DRAIN AUTOMATIC TRANSMISSION FLUID
a) Remove the drain plug and gasket, and drain the ATF.
b) Install a new gasket and the drain plug.
Torque: 20 Nm (204 kgf-cm, 15 ft. lbs.)

2. REMOVE NO.1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
3. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

NOTICE: Some fluid will remain in the oil pan.





a) Remove the 20 bolts, oil pan, and gasket.





b) Remove the 3 magnets from the oil pan.
c) Examine particles in the pan.
1) Collect any steel chips with the removed magnets. Carefully look for the foreign objects and particles in the pan and on the magnets to guess at the type of wear which might be found in the transmission. Steel (magnetic)... bearing, gear, and clutch plate wear. Brass (non-magnetic)... bushing wear

4. REMOVE VALVE BODY OIL STRAINER ASSEMBLY





a) Remove the 4 bolts and oil strainer.

NOTICE: Be careful as some fluid will come out of the oil strainer.





b) Remove the O-ring from the oil strainer.

5. DISCONNECT TRANSMISSION WIRE





a) Remove the bolt and separate the ATF temperature sensor.





b) Remove the 2 bolts and disconnect the 2 clamps.





c) Disconnect the 9 connectors from the solenoid valves.

6. REMOVE TRANSMISSION WIRE





a) Disconnect the transmission wire connector.
b) Remove the bolt and pull out the transmission wire.





c) Remove the O-ring from the transmission wire.

INSPECTION
1. INSPECT TRANSMISSION WIRE

Transmission Wire (Connector Front View):

a) Using an ohmmeter, measure the resistance between the terminals.

Standard Resistance:

If the resistance value is not as specified, replace the transmission wire.

INSTALLATION
1. INSTALL TRANSMISSION WIRE





a) Coat a new O-ring with ATF and install it to the transmission wire.





b) Install the transmission wire with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
c) Connect the transmission wire connector.

2. CONNECT TRANSMISSION WIRE





a) Connect the 9 connectors to the solenoid valves.





b) Install the ATF temperature sensor with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)





c) Install the 2 clamps with the 2 bolts.
Torque: Bolt A 6.4 Nm (65 kgf-cm, 57 inch lbs.)
Bolt B 10 Nm (102 kgf-cm, 7 ft. lbs.)

3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY





a) Coat a new O-ring with ATF.
b) Install the O-ring.





c) Install the oil strainer with the 4 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)

4. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY





a) Install the 3 magnets in the oil pan.





b) Install a new gasket and the oil pan to the transmission case with the 20 bolts.
Torque: 4.4 Nm (45 kgf-cm, 39 inch lbs.)

5. INSTALL NO.1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
6. ADD AUTOMATIC TRANSMISSION FLUID
7. RESET MEMORY