Removal and Replacement

Starter:

STARTER

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE COOL AIR INTAKE DUCT SEAL
3. REMOVE ENGINE ROOM SIDE COVER LH
4. REMOVE REAR NO.1 FLOOR PANEL BRACE
5. REMOVE FRONT CENTER FLOOR BRACE
6. DISCONNECT HEATED OXYGEN SENSOR (for 2WD)
7. DISCONNECT HEATED OXYGEN SENSOR (for 4WD)
8. REMOVE FRONT EXHAUST PIPE ASSEMBLY
9. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)
10. REMOVE NO.1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY (for Automatic Transmission)

11. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH
a. Remove the 2 bolts and ground cable.
b. Remove the bolt and engine wire bracket.

c. Remove the bolt and nut, and separate the engine room No.3 relay block.

d. Disconnect the air fuel ratio sensor (for sensor 1) connector.

e. Remove the 6 nuts, exhaust manifold and gasket.

12. REMOVE STARTER ASSEMBLY
a. Disconnect the terminal 50 connector from the starter assembly.
b. Detach the terminal cap.
c. Remove the nut and disconnect the wire harness from terminal 30.
d. Remove the 2 bolts and starter.

INSTALLATION

1. INSTALL STARTER ASSEMBLY
a. Install the starter with the 2 bolts.

Torque: 58 N.m (591 kgf.cm, 43 ft.lbf)

b. Connect the wire harness to terminal 30 and install the nut, and then attach the terminal cap.

Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)

c. Connect the terminal 50 connector to the starter assembly.

2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
a. Install a new gasket and the exhaust manifold with 6 new nuts.

Torque: 21 N.m (214 kgf.cm, 15 ft.lbf)

b. Connect the air fuel ratio sensor (for sensor 1) connector.

c. Install the engine room No.3 relay block with the bolt and nut.

Torque: 12.5 N.m (127 kgf.cm, 9 ft.lbf)

d. Install the engine wire bracket with the bolt (A).

Torque: 10 N.m (102 kgf.cm, 7 ft.lbf)

e. Install the ground cable with the 2 bolts (B, C).

Torque:
Bolt (B) 10 N.m (102 kgf.cm, 7 ft.lbf)
Bolt (C) 13 N.m (133 kgf.cm, 10 ft.lbf)

3. INSTALL NO.1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY (for Automatic Transmission)
4. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)
5. INSTALL FRONT EXHAUST PIPE ASSEMBLY
6. INSTALL HEATED OXYGEN SENSOR (for 2WD)
7. INSTALL HEATED OXYGEN SENSOR (for 4WD)
8. INSTALL FRONT CENTER FLOOR BRACE
9. INSTALL REAR NO.1 FLOOR PANEL BRACE
10. INSTALL ENGINE ROOM SIDE COVER LH
11. INSTALL COOL AIR INTAKE DUCT SEAL
12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
13. CHECK FOR EXHAUST LEAKS
14. PERFORM INITIALIZATION
a. Perform initialization procedure.

HINT: Some vehicle systems require initialization after reconnecting the negative battery cable.