FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Fuel Gauge Sender: Service and Repair

Fuel Sender Gauge Assembly:




FUEL SENDER GAUGE ASSEMBLY

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait for 90 seconds after disconnecting the cable to prevent airbag deployment.

3. REMOVE REAR SEAT CUSHION ASSEMBLY
4. REMOVE NO.2 REAR FLOOR SERVICE HOLE COVER
5. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
6. REMOVE FUEL SENDER GAUGE ASSEMBLY (for LH Side)
7. REMOVE REAR FLOOR SERVICE HOLE COVER
8. REMOVE FUEL SENDER GAUGE ASSEMBLY (for RH Side)

INSTALLATION

1. INSTALL FUEL SENDER GAUGE ASSEMBLY (for RH Side)
2. INSTALL FUEL SENDER GAUGE ASSEMBLY (for LH Side)
3. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
5. CHECK FOR FUEL LEAKAGE
6. INSTALL REAR FLOOR SERVICE HOLE COVER
7. INSTALL NO.2 REAR FLOOR SERVICE HOLE COVER
8. INSTALL REAR SEAT CUSHION ASSEMBLY
9. PERFORM INITIALIZATION

NOTE: Some systems need initialization after reconnecting the cable to the negative battery terminal.