FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Disassembly and Reassembly

DISASSEMBLY




1. REMOVE NO.1 HEADLIGHT BULB (for Halogen Headlight)
a. Remove the headlight socket cover as shown in the illustration.
b. Remove the headlight gasket.

NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.




c. Disconnect the connector.
d. Remove the No.1 headlight bulb as shown in the illustration.




2. REMOVE DISCHARGE HEADLIGHT BULB (for HID Headlight)
a. Remove the headlight socket cover as shown in the illustration.
b. Remove the headlight gasket.

NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.




c. Separate the light control ECU socket as shown in the illustration.




d. Release the set spring and remove the discharge headlight bulb as shown in the illustration.




3. REMOVE NO.2 HEADLIGHT BULB
a. Remove the headlight socket cover as shown in the illustration.
b. Remove the headlight gasket.

NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.




c. Disconnect the connector.
d. Remove the No.2 headlight bulb as shown in the illustration.




4. REMOVE PARKING LIGHT BULB
a. Turn the parking light bulb and the parking light socket in the direction indicated by the arrow and remove them as a unit.
b. Remove the parking light bulb from the parking light socket.

5. REMOVE PARKING LIGHT SOCKET
a. Disconnect the connector and remove the parking light socket.




6. REMOVE FRONT TURN SIGNAL LIGHT BULB
a. Turn the front turn signal light bulb and the front turn signal light socket in the direction indicated by the arrow and remove them as a unit.




b. Turn the 2 front turn signal light bulbs and the 2 front turn signal light sockets in the direction indicated by the arrow and remove them as a unit.
c. Remove the 2 front turn signal light bulb from the 2 front turn signal light sockets.




7. REMOVE HEADLIGHT WIRE HARNESS
a. Disconnect the connectors and remove the headlight wire harness.




8. REMOVE FRONT BUMPER SIDE SUPPORT
a. Remove the 3 screws and front bumper side support.




9. REMOVE HEADLIGHT LEVELING MOTOR (for HID Headlight)
a. Align the notches of the headlight leveling motor and the housing, and pull out the headlight leveling motor slightly.




b. Lower the tip of the headlight leveling motor to disengage it from the reflector and remove the headlight leveling motor.

10. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING (for HID Headlight)
a. Remove the headlight leveling motor base packing.

NOTE: After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.




11. REMOVE UPPER HEADLIGHT PROTECTOR RETAINER (for HID Headlight)
a. Remove the screw and upper headlight protector retainer.

REASSEMBLY




1. INSTALL UPPER HEADLIGHT PROTECTOR RETAINER (for HID Headlight)
a. Install the screw and upper headlight protector retainer.

2. INSTALL HEADLIGHT LEVELING MOTOR BASE PACKING (for HID Headlight)
a. Install a new headlight leveling motor base packing.

NOTE: After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

3. INSTALL HEADLIGHT LEVELING MOTOR (for HID Headlight)
a. Engage the tip of the headlight leveling motor with the reflector.
b. Turn the headlight leveling motor to install it.




4. INSTALL FRONT BUMPER SIDE SUPPORT
a. Install the front bumper side support with the 3 screws.




5. INSTALL HEADLIGHT WIRE HARNESS
a. Connect the connectors and install the headlight wire harness.

6. INSTALL FRONT TURN SIGNAL LIGHT BULB
a. Install the 2 front turn signal light bulbs.

7. INSTALL PARKING LIGHT SOCKET
a. Connect the connector and install the parking light socket.

8. INSTALL PARKING LIGHT BULB
a. Install the parking light bulb.

9. INSTALL NO.2 HEADLIGHT BULB
a. Install the No.2 headlight bulb.
b. Install a new headlight gasket.

NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

10. INSTALL DISCHARGE HEADLIGHT BULB (for HID Headlight)
a. Install the discharge headlight bulb.
b. Install a new headlight gasket.

NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

11. INSTALL NO.1 HEADLIGHT BULB (for Halogen Headlight)
a. Install the No.1 headlight bulb.
b. Install a new headlight gasket.

NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.