Front Door Lock

Front Door Lock:

FRONT DOOR LOCK

REMOVAL

1. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG
2. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
3. REMOVE COURTESY LIGHT ASSEMBLY
4. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY
5. REMOVE FRONT DOOR TRIM COVER
6. REMOVE FRONT DOOR SERVICE HOLE COVER
7. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY
8. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
9. REMOVE FRONT DOOR OUTSIDE HANDLE COVER
10. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY
11. REMOVE FRONT NO.1 DOOR STIFFENER CUSHION




12. REMOVE FRONT DOOR LOCK ASSEMBLY
a. Using a "torx" socket wrench (T30), remove the 3 screws.
b. Slide the front door lock assembly downward, pull out the front door lock open rod from the outside handle frame, and remove the front door lock assembly and cables as a unit.
c. Remove the front door lock open rod from the front door lock assembly.
d. Remove the door lock wiring harness sealing from the front door lock assembly.




e. Remove the front door lock remote control cable assembly.




f. Using a screwdriver, disengage the 3 claws.




g. Remove the front door inside locking cable assembly.

INSTALLATION

1. INSTALL FRONT DOOR LOCK ASSEMBLY

NOTE:
- When reusing the removed front door lock assembly, replace the door lock wire harness seal on the connector with a new one.
- Do not allow grease or dust to adhere on the door lock wiring harness sealing surface of the connector.
- Reusing the door lock wiring harness seal and/ or using damaged door lock wiring harness seal may cause water intrusion to the connection, and result in a malfunction in the front door lock assembly.




a. Install the front door inside locking cable assembly.




b. Engage the 3 claws.




c. Install the front door lock remote control cable assembly.
d. Apply MP grease to the sliding parts on the front door lock assembly.
e. Install a new door lock wiring harness seal to front door lock assembly.




f. Insert the front door lock open rod to the front door lock assembly, and set it to the front door outside handle frame.
g. Make sure that the front door outside handle link is securely connected to the front door lock assembly.
h. Using a "torx" socket wrench (T30), install the front door lock assembly with the 3 screws.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

i. Connect the connector.

2. INSTALL FRONT NO.1 DOOR STIFFENER CUSHION
3. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY
4. INSTALL FRONT DOOR OUTSIDE HANDLE COVER
5. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
6. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY
7. INSTALL FRONT DOOR SERVICE HOLE COVER
8. INSTALL FRONT DOOR TRIM COVER
9. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY
10. INSTALL COURTESY LIGHT ASSEMBLY
11. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
12. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG