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P0441

DTC P0441 Evaporative Emission Control System Incorrect Purge Flow

Malfunction Detection Condition:




DTC SUMMARY

DESCRIPTION







While the engine is running, if a predetermined condition (closed- loop etc.) is met, the EVAP VSV is opened by the ECM and stored fuel vapors in the canister are purged to the intake manifold. The ECM changes the duty cycle ratio of the EVAP VSV to control purge flow volume.

The purge flow volume is also determined by the intake manifold pressure. Atmospheric pressure is allowed into the canister through the vent valve to ensure that the purge flow is maintained when the negative pressure (vacuum) is applied to the canister. The given two monitors run to confirm appropriate EVAP system operation.

1. Key-off monitor
This monitor checks for Evaporative Emission (EVAP) system leaks and pump module malfunctions. The monitor starts 5 hours* after the engine switch is turned off. More than 5 hours are required to allow the fuel to cool down to stabilize the Fuel Tank Pressure (FTP), thus making the EVAP system monitor more accurate.

The electric vacuum pump creates negative pressure (vacuum) in the EVAP system and the pressure is measured. Finally, the ECM monitors for leaks from the EVAP system and malfunctions in both the pump module and EVAP VSV, based on the EVAP pressure.

HINT: *If the engine coolant temperature is not below 35 °C 5 hours after the engine switch is turned off, the monitor check starts 2 hours later. If it is still not below 35 °C 7 hours after the engine switch is turned off, the monitor check starts 2.5 hours later.













2. Purge flow monitor
The purge flow monitor consists of the two monitors. The 1st monitor is conducted every time and the 2nd monitor is conducted if necessary.

- The 1st monitor
While the engine is running and the purge Vacuum Switching Valve (VSV) is ON (open), the ECM monitors the purge flow by measuring the EVAP pressure change.

If negative pressure is not created, the ECM begins the 2nd monitor.

- The 2nd monitor
The vent valve turned OFF (open) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.5 kPa (3.75 mmHg), the ECM interprets this as the EVAP VSV being stuck closed, and illuminates the MIL and sets DTC P0441 (2 trip detection logic).

Atmospheric pressure check: In order to ensure reliable malfunction detection, the variation between the atmospheric pressures, before and after conduction of the purge flow monitor, is measured by the ECM.

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INSPECTION PROCEDURE

NOTE: The intelligent tester is required to conduct the given diagnostic troubleshooting procedure.

HINT:
- Using the intelligent tester monitor results enable the EVAP system to be confirmed.
- Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air/fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.

MONITOR DESCRIPTION

The two monitors, Key-off and Purge Flow, are used to detect malfunctions relating to DTC P0441. The Key-off monitor is initiated by the ECM internal timer, known as the soak timer, 5 hours* after the engine switch is turned off. The purge flow monitor runs while the engine is running.

1. KEY-OFF MONITOR







5 hours* after the engine switch is turned off, the electric vacuum pump creates negative pressure (vacuum) in the EVAP (Evaporative Emission) system. The ECM monitors for leaks and actuator malfunctions based on the EVAP pressure.

HINT: *If the engine coolant temperature is not below 35 °C (95 °F) 5 hours after the engine switch is turned off, the monitor check starts 2 hours later. If it is still not below 35 °C (95 °F) 7 hours after the engine switch is turned off, the monitor check starts 2.5 hours later.

HINT: *If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.

a. EVAP VSV stuck open




In operation C, the vacuum pump creates negative pressure (vacuum) in the EVAP (Evaporative Emission) system. The EVAP system pressure is then measured by the ECM using the pressure sensor. If the stabilized system pressure is higher than [second 0.02 inch leak pressure standard x 0.2], the ECM interprets this as the EVAP VSV (Vacuum Switching Valve) being stuck open. The ECM illuminates the MIL and sets the DTC (2 trip detection logic).

b. EVAP VSV stuck closed




In operation D, the pressure sensor measures the EVAP (Evaporative Emission) system pressure. The pressure measurement for EVAP VSV monitor is begun when the EVAP VSV is turned ON (open) after the EVAP leak check. When the measured pressure indicates an increase of 0.3 kPa (2.25 mmHg) or more, the EVAP VSV is functioning normally. If the pressure does not increase, the ECM interprets this as the EVAP VSV being stuck closed. The ECM illuminates the MIL and sets the DTC (2 trip detection logic).

2. PURGE FLOW MONITOR




The purge flow monitor consists of the two step monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary.
- The 1st monitor While the engine is running and the EVAP VSV (vacuum Switching Valve) is ON (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor.
- The 2nd monitor The vent valve is turned ON (closed) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.5 kPa (3.75 mmHg), the ECM interprets this as the EVAP VSV being stuck closed, and illuminates the MIL and sets DTC P0441 (2 trip detection logic)

Atmospheric pressure check:
In order to ensure reliable malfunction detection, the variation between the atmospheric pressure, before and after conduction of the purge flow monitor, is measured by the ECM.

OBD II Monitor Specifications (Part 1):




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OBD II MONITOR SPECIFICATIONS

OBD II Monitor Specifications (Part 1):




OBD II Monitor Specifications (Part 2):




OBD II MONITOR SPECIFICATIONS

MONITOR RESULT

Refer to CHECKING MONITOR STATUS. Mode 6 Data