Seals and Gaskets: Service and Repair
REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEALComponents 2GR-FSE:
Components 4GR-FSE:
Components:
REPLACEMENT
1. REMOVE REAR WHEEL
2. REMOVE NO.2 DIFFERENTIAL SUPPORT PROTECTOR
3. DRAIN DIFFERENTIAL OIL
a) Using a hexagon wrench (10 mm), remove the differential filler plug and gasket.
b) Using a hexagon wrench (10 mm), remove the differential drain plug and gasket, and drain the oil.
c) Using a hexagon wrench (10 mm), install the differential drain plug and a new gasket.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.)
4. REMOVE REAR NO.1 FLOOR PANEL BRACE
5. REMOVE FRONT CENTER FLOOR BRACE
6. DISCONNECT HEATED OXYGEN SENSOR (for 2WD)
7. DISCONNECT HEATED OXYGEN SENSOR (for 4WD)
8. REMOVE FRONT EXHAUST PIPE ASSEMBLY
9. REMOVE TAIL EXHAUST PIPE ASSEMBLY
10. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
11. REMOVE REAR SUSPENSION MEMBER BRACE LH
a) Remove the 2 bolts and rear suspension member brace LH.
12. SEPARATE NO.3 PARKING BRAKE CABLE ASSEMBLY
a) Remove the 3 bolts and disengage the 2 clamps and No.3 parking brake cable assembly LH.
b) Separate the No.3 parking brake cable assembly LH from the parking brake equalizer.
13. SEPARATE REAR STABILIZER LINK ASSEMBLY LH
14. REMOVE REAR AXLE SHAFT NUT
15. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY
16. SEPARATE REAR SPEED SENSOR
17. SEPARATE NO.2 REAR UPPER CONTROL ARM ASSEMBLY
18. SEPARATE NO.1 REAR UPPER CONTROL ARM ASSEMBLY
19. SEPARATE NO.1 REAR SUSPENSION ARM ASSEMBLY
20. SEPARATE NO.2 REAR SUSPENSION ARM ASSEMBLY
21. SEPARATE TOE CONTROL LINK SUB-ASSEMBLY
22. REMOVE REAR AXLE ASSEMBLY
23. REMOVE REAR DRIVE SHAFT ASSEMBLY
24. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
a) Using SST, remove the oil seal.
SST 09308-10010
25. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL (for 2GR-FSE)
a) Using SST and a hammer, install a new oil seal.
SST 09223-15030, 09950-70010 (09951-07200)
Oil seal installation depth: - 0.5 to 0.5 mm (-0.020 to 0.020 inch)
b) Apply MP grease to the oil seal lip.
26. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL (for 4GR-FSE 2WD)
a) Using SST and a hammer, install a new oil seal.
SST 09213-70011, 09950-60010 (09951-00410, 09951-00620, 09952-06010), 09950-70010 (09951-07100)
Oil seal installation depth: - 0.5 to 0.5 mm (-0.020 to 0.020 inch)
b) Apply MP grease to the oil seal lip.
27. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL (for 4GR-FSE 4WD)
a) Using SST and a hammer, install a new oil seal.
SST 09710-04101, 09950-60010 (09951-00580, 09951-00620, 09952-06010), 09950-70010 (09951-07100)
Oil seal installation depth: 0 to 1.0 mm (0 to 0.039 inch)
b) Apply MP grease to the oil seal lip.
28. INSTALL REAR DRIVE SHAFT ASSEMBLY
29. INSTALL REAR AXLE ASSEMBLY
30. INSTALL NO.2 REAR UPPER CONTROL ARM ASSEMBLY
31. TEMPORARILY TIGHTEN NO.1 REAR UPPER CONTROL ARM ASSEMBLY
32. TEMPORARILY TIGHTEN NO.1 REAR SUSPENSION ARM ASSEMBLY
33. TEMPORARILY TIGHTEN NO.2 REAR SUSPENSION ARM ASSEMBLY
34. INSTALL TOE CONTROL LINK SUB-ASSEMBLY
35. INSTALL REAR STABILIZER LINK ASSEMBLY LH
36. INSTALL REAR SPEED SENSOR
37. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY
38. INSTALL REAR AXLE SHAFT NUT
39. STABILIZE SUSPENSION
40. FULLY TIGHTEN NO.1 REAR UPPER CONTROL ARM ASSEMBLY
41. FULLY TIGHTEN NO.1 REAR SUSPENSION ARM ASSEMBLY
42. FULLY TIGHTEN NO.2 REAR SUSPENSION ARM ASSEMBLY
43. INSTALL NO.3 PARKING BRAKE CABLE ASSEMBLY
a) Connect the No.3 parking brake cable assembly to the parking brake equalizer.
b) Install the No.3 parking brake cable assembly to the body with the 3 bolts and 2 clamps.
Torque: Bolt (A) 6.0 Nm (61 kgf-cm, 53 inch lbs.)
Bolt (B) 19 Nm (194 kgf-cm, 14 ft. lbs.)
44. INSTALL REAR SUSPENSION MEMBER BRACE LH
a) Install the rear suspension member brace LH with the 2 bolts.
Torque: 50 Nm (510 kgf-cm, 37 ft. lbs.)
45. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
46. INSTALL TAIL EXHAUST PIPE ASSEMBLY
47. INSTALL FRONT EXHAUST PIPE ASSEMBLY
48. INSTALL HEATED OXYGEN SENSOR (for 2WD)
49. INSTALL HEATED OXYGEN SENSOR (for 4WD)
50. INSTALL FRONT CENTER FLOOR BRACE
51. INSTALL REAR NO.1 FLOOR PANEL BRACE
52. ADD DIFFERENTIAL OIL
53. INSPECT DIFFERENTIAL OIL
54. INSTALL NO.2 DIFFERENTIAL SUPPORT PROTECTOR
55. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
56. INSPECT PARKING BRAKE PEDAL TRAVEL
57. ADJUST PARKING BRAKE PEDAL TRAVEL
58. INSPECT PARKING BRAKE LEVER TRAVEL
59. ADJUST PARKING BRAKE LEVER TRAVEL
60. CHECK FOR EXHAUST GAS LEAKAGE
61. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
62. CHECK ABS SPEED SENSOR SIGNAL