Air Conditioning Unit

Air Conditioning Unit:

AIR CONDITIONING UNIT

REMOVAL

1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
2. REMOVE COOL AIR INTAKE DUCT SEAL
3. REMOVE ENGINE ROOM SIDE COVER LH
4. REMOVE ENGINE ROOM SIDE COVER RH
5. DISCHARGE REFRIGERANT FROM REFRIGERATION
a. Start up the engine.
b. Turn the A/C switch on.
c. Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.

d. Stop the engine.
e. Using SST, let the refrigerant gas out.

SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

6. DISCONNECT CABLE FROM NEGATIVE BATTERY

CAUTION: Wait for 90 seconds after disconnecting the cable to prevent airbag deployment.

7. REMOVE FRONT UPPER FENDER PROTECTOR LH
8. REMOVE FRONT UPPER FENDER PROTECTOR RH
9. REMOVE ROOF DRIP SIDE FINISH MOULDING LH
10. REMOVE ROOF DRIP SIDE FINISH MOULDING RH
11. REMOVE FRONT WIPER ARM HEAD CAP
12. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
13. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
14. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
15. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

16. SEPARATE SUCTION PIPE SUB-ASSEMBLY
a. Remove the bolt, and slide the hook connector.
b. Disconnect the suction pipe sub-assembly.
c. Remove the O-ring from the suction pipe sub-assembly.

NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

17. SEPARATE LIQUID TUBE SUB-ASSEMBLY
a. Disconnect the liquid tube sub-assembly.
b. Remove the O-ring from the liquid tube sub-assembly.

NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

18. REMOVE HEATER WATER OUTLET HOSE
a. Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water outlet hose.

19. REMOVE HEATER WATER INLET HOSE

HINT: Disconnection of the heater water outlet hose is the same as for the heater water inlet hose.

20. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transmission)
21. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transmission)
22. REMOVE UPPER NO.1 CONSOLE PANEL GARNISH (for Automatic Transmission)
23. REMOVE UPPER NO.2 CONSOLE PANEL GARNISH (for Automatic Transmission)
24. REMOVE CONSOLE PANEL SUB-ASSEMBLY (for Automatic Transmission)
25. REMOVE REAR CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission)
26. REMOVE FRONT CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission)
27. REMOVE FRONT ASH RECEPTACLE SUB-ASSEMBLY
28. REMOVE CONSOLE BOX REGISTER ASSEMBLY
29. REMOVE CONSOLE BOX
30. REMOVE NO.3 INSTRUMENT PANEL REGISTER ASSEMBLY
31. REMOVE CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL
32. REMOVE MULTI-DISPLAY WITH RADIO RECEIVER ASSEMBLY (w/ Navigation System)
33. REMOVE INTEGRATION CONTROL PANEL WITH RADIO RECEIVER ASSEMBLY (w/o Navigation System)
34. REMOVE LOWER NO.2 STEERING WHEEL COVER
35. REMOVE LOWER NO.3 STEERING WHEEL COVER
36. REMOVE STEERING PAD
37. REMOVE STEERING WHEEL ASSEMBLY
38. REMOVE STEERING COLUMN COVER (for Power Tilt and Power Telescopic)
39. REMOVE STEERING COLUMN COVER (for Manual Tilt and Telescopic)
40. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
41. REMOVE FRONT DOOR SCUFF PLATE LH (w/o Illumination)
42. REMOVE FRONT DOOR SCUFF PLATE LH (w/ Illumination)
43. REMOVE FRONT DOOR OPENING TRIM COVER LH
44. REMOVE SIDE INSTRUMENT PANEL LH
45. REMOVE NO.1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
46. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
47. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY
48. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
49. REMOVE COMBINATION METER ASSEMBLY
50. REMOVE FRONT DOOR SCUFF PLATE RH (w/o Illumination)
51. REMOVE FRONT DOOR SCUFF PLATE RH (w/ Illumination)
52. REMOVE FRONT DOOR OPENING TRIM COVER RH
53. REMOVE SIDE INSTRUMENT PANEL RH
54. REMOVE NO.2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
55. REMOVE FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY
56. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY
57. REMOVE FRONT PILLAR GARNISH LH
58. REMOVE FRONT PILLAR GARNISH RH
59. REMOVE NO.1 INSTRUMENT PANEL REGISTER ASSEMBLY
60. REMOVE NO.2 INSTRUMENT PANEL REGISTER ASSEMBLY
61. REMOVE NO.3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY
62. REMOVE FRONT STEREO COMPONENT SPEAKER ASSEMBLY (w/ Front Center Speaker)
63. REMOVE NO.2 CONSOLE BOX DUCT (for Automatic Transmission)
64. REMOVE NO.1 CONSOLE BOX DUCT (for Automatic Transmission)
65. REMOVE NO.2 CONSOLE BOX DUCT (for Manual Transmission)
66. DISCONNECT PASSENGER AIRBAG CONNECTOR
67. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY
68. REMOVE NO.1 AIR DUCT
69. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY (for 2WD)
70. REMOVE NO.2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD)
71. REMOVE STEERING COLUMN ASSEMBLY (for Manual Tilt)
72. REMOVE STEERING COLUMN ASSEMBLY (for Power Tilt and Power Telescopic)

73. REMOVE DEFROSTER NOZZLE LOWER ASSEMBLY
a. Release the 4 claws and remove the defroster nozzle lower assembly.

74. REMOVE IMMOBILIZER CODE ECU
75. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

a. Remove the 27 clamps and 19 connectors, and then disconnect the wire harness.
b. Remove the 2 nuts, 2 bolts and 2 junction blocks.

c. Remove the cap and bolt.
d. Remove the 3 bolts and nut.
e. Using a T40 "torx" socket, remove the 5 "torx" bolts.

NOTE: The "torx" bolts on the passenger side can be removed with the collar for adjustment.

f. Using a 12 mm hexagon wrench, remove the 2 collars and instrument panel reinforcement.

76. REMOVE AIR CONDITIONER UNIT ASSEMBLY
a. Remove the 2 screws, 3 bolts, and air conditioner unit assembly.

77. REMOVE NO.2 AIR DUCT
a. Remove the screw and No.2 air duct.

78. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

79. REMOVE BLOWER ASSEMBLY
a. Disconnect the connector.
b. Remove the screw.
c. Release the claw and remove the blower assembly.

INSTALLATION

1. INSTALL BLOWER ASSEMBLY
a. Install the blower assembly with the claw and screw.

Torque: 3.0 N.m (31 kgf.cm, 27 in.lbf)

b. Connect the connector.

2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

3. INSTALL NO.2 AIR DUCT
a. Install the No.2 air duct with the screw.

Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)

4. INSTALL AIR CONDITIONER UNIT ASSEMBLY
a. Install the air conditioner unit assembly with the 3 bolts and 2 screws.

Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf) (bolt 1)

5. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
a. Driver seat side:
1. Using a T40 "torx" socket, install the instrument panel reinforcement with the 3 "torx" bolts.

b. Passenger seat side:
1. Using a 12 mm hexagon wrench, install the instrument panel reinforcement with the 2 bolts.

Torque: 6.0 N.m (61 kgf.cm, 53 in.lbf)

2. Using a T40 "torx" socket, install the instrument panel reinforcement with the 2 "torx" bolts.

Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)

c. Install the instrument panel reinforcement with the 4 bolts and nut.

Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf) (nut 1)

d. Install the bolt and cap.

e. Connect the 19 connectors and attach the 27 clamps.
f. Install the 2 junction blocks with the 2 bolts and nut.

6. INSTALL IMMOBILIZER CODE ECU

7. INSTALL DEFROSTER NOZZLE LOWER ASSEMBLY
a. Attach the 4 claws to install the defroster nozzle lower.

8. INSTALL STEERING COLUMN ASSEMBLY (for Manual Tilt)
9. INSTALL STEERING COLUMN ASSEMBLY (for Power Tilt and Power Telescopic)
10. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY (for 2WD)
11. INSTALL NO.2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD)
12. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY
13. CONNECT PASSENGER AIRBAG CONNECTOR
14. INSTALL NO.2 CONSOLE BOX DUCT (for Manual Transmission)
15. INSTALL NO.1 CONSOLE BOX DUCT (for Automatic Transmission)
16. INSTALL NO.2 CONSOLE BOX DUCT (for Automatic Transmission)
17. INSTALL FRONT STEREO COMPONENT SPEAKER ASSEMBLY (w/ Front Center Speaker)
18. INSTALL NO.3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY
19. INSTALL NO.2 INSTRUMENT PANEL REGISTER ASSEMBLY
20. INSTALL NO.1 INSTRUMENT PANEL REGISTER ASSEMBLY
21. INSTALL FRONT PILLAR GARNISH LH
22. INSTALL FRONT PILLAR GARNISH RH
23. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY
24. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY
25. INSTALL NO.2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
26. INSTALL SIDE INSTRUMENT PANEL RH
27. INSTALL FRONT DOOR OPENING TRIM COVER RH
28. INSTALL FRONT DOOR SCUFF PLATE RH (w/o Illumination)
29. REMOVE FRONT DOOR SCUFF PLATE RH (w/ Illumination)
30. INSTALL COMBINATION METER ASSEMBLY
31. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
32. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
33. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
34. INSTALL NO.1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
35. INSTALL SIDE INSTRUMENT PANEL LH
36. INSTALL FRONT DOOR OPENING TRIM COVER LH
37. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination)
38. REMOVE FRONT DOOR SCUFF PLATE LH (w/ Illumination)
39. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
40. INSTALL STEERING COLUMN COVER (for Manual Tilt)
41. INSTALL STEERING COLUMN COVER (for Power Tilt and Power Telescopic)
42. ADJUST SPIRAL CABLE SUB-ASSEMBLY
43. INSTALL STEERING WHEEL ASSEMBLY
44. INSTALL STEERING PAD
45. INSTALL LOWER NO.3 STEERING WHEEL COVER
46. INSTALL LOWER NO.2 STEERING WHEEL COVER
47. INSTALL INTEGRATION CONTROL PANEL WITH RADIO RECEIVER ASSEMBLY (w/o Navigation System)
48. INSTALL MULTI-DISPLAY WITH RADIO RECEIVER ASSEMBLY (w/ Navigation System)
49. INSTALL CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL
50. INSTALL NO.3 INSTRUMENT PANEL REGISTER ASSEMBLY
51. INSTALL CONSOLE BOX
52. INSTALL CONSOLE BOX REGISTER ASSEMBLY
53. INSTALL FRONT ASH RECEPTACLE SUB-ASSEMBLY
54. INSTALL FRONT CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission)
55. INSTALL REAR CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission)
56. INSTALL CONSOLE PANEL SUB-ASSEMBLY (for Automatic Transmission)
57. INSTALL UPPER NO.2 CONSOLE PANEL GARNISH (for Automatic Transmission)
58. INSTALL UPPER NO.1 CONSOLE PANEL GARNISH (for Automatic Transmission)
59. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transmission)
60. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transmission)
61. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
62. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
63. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
64. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
65. INSTALL FRONT WIPER ARM HEAD CAP
66. INSTALL ROOF DRIP SIDE FINISH MOULDING LH
67. INSTALL ROOF DRIP SIDE FINISH MOULDING RH
68. INSTALL FRONT FENDER PROTECTOR UPPER LH
69. INSTALL FRONT FENDER PROTECTOR UPPER RH
70. INSTALL HEATER WATER INLET HOSE
a. Install the water hose and attach the clip.

71. INSTALL HEATER WATER OUTLET HOSE
a. Use the same procedures described for the water hose inlet.

72. INSTALL LIQUID TUBE SUB-ASSEMBLY
a. Remove the vinyl tape attached to the tube.
b. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid tube.

Compressor oil: ND-OIL 8 or equivalent

c. Install the O-ring on the liquid tube.
d. Install the liquid tube to the fitting hole.

73. INSTALL SUCTION PIPE SUB-ASSEMBLY
a. Remove the vinyl tape attached to the pipe.
b. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe.

Compressor oil: ND-OIL 8 or equivalent

c. Install the O-ring on the suction pipe.

d. Move the hook connector in the direction indicated by the arrow in the illustration.
e. Insert the pipe joints into the fitting holes securely and tighten the bolt.

Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf)

74. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
75. PERFORM INITIALIZATION

NOTE: Some systems need initialization after reconnecting the cable to the negative battery terminal

76. CHARGE REFRIGERANT
77. WARM UP ENGINE
78. CHECK FOR LEAKAGE OF REFRIGERANT
79. INSTALL ENGINE ROOM SIDE COVER LH
80. INSTALL ENGINE ROOM SIDE COVER RH
81. INSTALL COOL AIR INTAKE DUCT SEAL