Transmission Installation
AUTOMATIC TRANSMISSION ASSEMBLYINSTALLATION
1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY
2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
a. Using calipers and a straight edge, measure dimension A between the transmission and the end surface of the drive plate.
b. Aligning the matchmarks on the transmission case and torque converter clutch, engage the splines of the input shaft and turbine runner.
c. Engage the splines of the stator shaft and stator while turning the torque converter clutch.
HINT:
Turn the torque converter clutch approximately 180°.
d. Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.
NOTICE: Do not push on the torque converter when aligning the matchmarks.
e. Using calipers and a straight edge, measure the dimension B shown in the illustration and check that B is greater than A measured in step (a).
Standard: A+ 1 mm or more
3. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH
a. Install the transmission control shaft lever RH with the nut.
Torque: 16 Nm (160 kgf-cm, 12 ft. lbs.)
4. INSTALL ENGINE MOUNTING INSULATOR REAR NO. 1
a. Install the engine mounting insulator rear No. 1 with the 4 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)
5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
a. Install the automatic transmission assembly to the engine with the 9 bolts.
Torque:
Bolt A: 14 mm head bolt 37 Nm (377 kgf-cm, 27 ft. lbs.)
Bolt B: 17 mm head bolt 71 Nm (724 kgf-cm, 52 ft. lbs.)
HINT:
^ Make sure that the mark is as shown in the illustration.
^ Bolt (B) will be tightened with the wire harness clamp.
b. Install the 6 torque converter clutch mounting bolts.
Torque: 48 Nm (489 kgf-cm, 35 ft. lbs.)
HINT:
First install the black colored bolt and then the remaining 5 bolts.
6. INSTALL FLYWHEEL HOUSING UNDER COVER
a. Install the fly wheel housing under cover with the 2 bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)
7. INSTALL WIRE HARNESS AND CONNECTORS
a. Connect the 2 speed sensor connectors.
b. Connect the transmission wire connector.
c. Connect the park/neutral position switch connector.
d. Install the wire harness clamps with the 5 bolts.
Torque:
Bolt (A) 71 Nm (724 kgf-cm, 52 ft. lbs.)
Bolt (B) 10 Nm (102 kgf-cm, 7 ft. lbs.)
HINT:
Bolt (A) is tightened to the transmission housing.
8. INSTALL ENGINE REAR MOUNTING MEMBER
a. Install the engine rear mounting member with the 4 nuts.
Torque: 13 Nm (133 kgf-cm, 10 ft. lbs.)
b. Install the engine rear mounting member with the 4 bolts.
Torque: 26 Nm (265 kgf-cm, 19 ft. lbs.)
9. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
a. Connect the floor shift gear shifting rod subassembly with the nut.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
10. INSTALL OIL COOLER OUTLET TUBE NO. 1
a. Temporarily install the oil cooler outlet tube No. 1.
b. Temporarily install the oil cooler inlet tube No. 1.
c. Install the 2 clamps with the 2 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
d. Tighten the oil cooler outlet tube No. 1.
Torque: 42 Nm (428 kgf-cm, 31 ft. lbs.)
NOTICE: Use a torque wrench with a fulcrum length of 460 mm (18.11 inch)
11. INSTALL OIL COOLER INLET TUBE NO. 1
a. Tighten the oil cooler inlet tube No. 1.
Torque: 42 Nm (428 kgf-cm, 31 ft. lbs.)
NOTICE: Use a torque wrench with a fulcrum length of 460 mm (18.11 inch).
12. ADJUST SHIFT LEVER POSITION
13. INSPECT SHIFT LEVER POSITION
14. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY
15. INSTALL EXHAUST PIPE NO. 1 SUPPORT BRACKET SUB-ASSEMBLY
a. Install the exhaust pipe No. 1 support bracket sub assembly with the 2 bolts.
Torque: 43 Nm (438 kgf-cm, 32 ft. lbs.)
16. INSTALL FRONT EXHAUST PIPE ASSEMBLY
17. INSTALL ENGINE UNDERCOVER AIR GUIDE BRACKET
18. ADD AUTOMATIC TRANSMISSION FLUID
19. INSTALL ENGINE UNDER COVER NO. 2
20. INSTALL ENGINE UNDER COVER
21. RESET MEMORY
22. PERFORM INITIALIZATION