Overhaul
BRAKE MASTER CYLINDER (for 3UZ-FE)COMPONENTS (Part 1):
COMPONENTS (Part 2):
COMPONENTS (Part 3):
COMPONENTS (Part 4):
DISASSEMBLY
1. REMOVE BRAKE MASTER CYLINDER ASSEMBLY
(a) Using SST, separate the brake stroke simulator tube from the brake stroke simulator cylinder subassembly.
SST 09023-00101
(b) Remove the 2 nuts, 2 brake master cylinder gaskets, brake master cylinder bracket and brake stroke simulator bracket.
2. REMOVE BRAKE MASTER CYLINDER RESERVOIR
(a) Remove the screw and brake master cylinder reservoir assembly.
(b) Remove the 2 master cylinder reservoir grommets.
3. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Remove the push rod clevis and lock nut.
4. REMOVE BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY
(a) Separate the connector from the brake stroke simulator bracket.
(b) Remove the 2 bolts and the brake stroke simulator cylinder sub-assembly from the brake stroke simulator bracket.
REASSEMBLY
1. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY
(a) Install the brake stroke simulator cylinder to the brake simulator bracket with the 2 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
(b) Install the connector to the brake stroke simulator bracket.
2. TEMPORARILY TIGHTEN BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Temporarily install brake master cylinder push rod clevis and the lock nut.
3. INSTALL BRAKE MASTER CYLINDER RESERVOIR
(a) Apply a thin layer of grease to 2 new master cylinder reservoir grommets and install them to the master cylinder assembly.
(b) Install brake master cylinder reservoir with the screw.
4. INSTALL BRAKE MASTER CYLINDER ASSEMBLY
(a) Temporarily install a new master cylinder gasket to the master cylinder assembly. Connect the brake stroke simulator cylinder tube to the brake stroke simulator cylinder sub-assembly and master cylinder assembly and loosely tighten the tube.
(b) Install a new master cylinder gasket, master cylinder assembly and brake stroke simulator bracket to the master cylinder bracket with the 2 bolts.
Torque: 12.5 N*m (128 kgf*cm, 9 ft.*lbf)
(c) Use the SST to fully tighten the brake stroke simulator cylinder tube.
SST 09023-00101
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
5. ADJUST BRAKE MASTER CYLINDER PUSH ROD CLEVIS