Back Window Glass: Service and Repair
BACK WINDOW GLASSBack Window Glass:
Back Window Glass:
Back Window Glass:
Back Window Glass:
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE REAR SEAT CUSHION ASSEMBLY
3. REMOVE REAR SEAT BELT OUTER ANCHOR
4. REMOVE REAR SEAT HEADREST ASSEMBLY RH AND LH
5. REMOVE REAR SEATBACK ASSEMBLY
6. REMOVE REAR SEAT INNER WITH CENTER BELT ASSEMBLY RH
7. REMOVE REAR DOOR SCUFF PLATE
8. REMOVE CENTER PILLAR GARNISH LOWER
9. REMOVE CENTER PILLAR GARNISH
10. REMOVE REAR SEAT SIDE GARNISH
11. REMOVE ROOF SIDE GARNISH INNER
12. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Sunshade)
13. REMOVE NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY
14. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY
15. REMOVE REAR ROOM LIGHT ASSEMBLY
16. REMOVE ASSIST GRIP ASSEMBLY
17. REMOVE ROOF HEADLINING ASSEMBLY
It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed.
18. REMOVE BACK WINDOW MOULDING
a. Using a knife, cut off the moulding as shown in the illustration.
NOTICE: Be careful not to damage the vehicle body with the knife.
b. Remove the remaining moulding.
HINT: Make a partial cut in the moulding. Then pull and remove it by hand.
19. REMOVE BACK WINDOW GLASS
a. Apply protective tape to the outer surface of the vehicle body to prevent scratches.
b. From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.
c. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.
NOTICE:
- When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
- To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel.
d. Place matchmarks over the glass and vehicle body on the locations indicated in the illustration.
HINT: Matchmarks do not need to be placed if the glass is not going to be reused.
e. Cut through the adhesive by pulling the piano wire around the glass.
NOTICE: Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.
f. Disengage the stoppers.
g. Using suction cups, remove the glass.
20. CLEAN BACK WINDOW GLASS
a. Using a scraper, remove the damaged stoppers and adhesive sticking to the glass.
b. Clean the outer edges of the glass with white gasoline.
NOTICE:
- Do not touch the glass surface after cleaning it.
- Even if using new glass, clean it with white gasoline.
21. CLEAN VEHICLE BODY
a. Clean and shape the contact surface of the vehicle body.
1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
HINT: Leave as much adhesive on the vehicle body as possible.
NOTICE: Be careful not to damage the vehicle body.
2. Clean the contact surface of the vehicle body with cleaner.
HINT: Even if all the adhesive has been removed, clean the vehicle body.
INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
a. Apply Primer G to the glass where the spacers will be installed.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
b. Install 2 new stoppers onto the glass as shown in the illustration.
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
a. Install 2 new stoppers to the vehicle body as shown in the illustration.
3. INSTALL BACK WINDOW GLASS DAM
a. Apply Primer G to the glass where the dams will installed.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
b. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.
4. INSTALL BACK WINDOW GLASS
a. Position the glass.
1. Using suction cups, place the glass in the correct position.
2. Check that the entire contact surface of the glass rim is perfectly even.
3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
HINT:
- Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
- When reusing the glass, check and correct the matchmark positions.
NOTICE: Check that the stoppers are attached to the vehicle body correctly.
4. Using suction cups, remove the glass.
b. Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply primer to the adhesive.
- Throw away any leftover primer.
- Do not apply too much primer.
c. Using a brush or sponge, apply Primer G to the contact surface of the glass.
HINT: If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
d. Apply adhesive to the glass.
Adhesive: Part No. 08850-00801 or equivalent
1. Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time written in the table below.
2. Load the sealer gun with the cartridge.
3. Apply adhesive to the glass as shown in the illustration.
e. Install the glass to the vehicle body.
1. Using suction cups, position the glass so that the matchmarks are aligned.Press it in gently along the rim.
2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
NOTICE:
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.
3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
5. INSTALL BACK WINDOW MOULDING
a. Using a brush or sponge, apply Primer G to the glass where a new moulding will be installed.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
b. Align the moulding's marks with the glass's notches and install a new moulding before the adhesive dries.
NOTICE: Do not drive the vehicle for the amount of time written in the table below.
6. INSTALL ROOF HEADLINING ASSEMBLY
7. INSTALL ASSIST GRIP ASSEMBLY
8. INSTALL REAR ROOM LIGHT ASSEMBLY
9. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY
10. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY
11. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Sunshade)
12. INSTALL ROOF SIDE GARNISH INNER
13. INSTALL REAR SEAT SIDE GARNISH
14. INSTALL CENTER PILLAR GARNISH
15. INSTALL CENTER PILLAR GARNISH LOWER
16. INSTALL REAR DOOR SCUFF PLATE
17. INSTALL REAR SEAT INNER WITH CENTER BELT ASSEMBLY RH
18. INSTALL REAR SEATBACK ASSEMBLY
19. INSTALL REAR SEAT HEADREST ASSEMBLY RH AND LH
20. INSTALL REAR SEAT BELT OUTER ANCHOR
21. INSTALL REAR SEAT CUSHION ASSEMBLY
22. PERFORM INITIALIZATION
a. Perform initialization.
NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
23. CHECK FOR LEAKS AND REPAIR
a. Conduct a leak test after the adhesive has completely hardened.
b. Seal any leaks with auto glass sealer.