Part 3

AUTOMATIC TRANSMISSION UNIT

COMPONENTS:

REASSEMBLY (STEPS 41 - 58)

41. INSTALL C-3 ACCUMULATOR PISTON

a. Coat 2 new O-rings with ATF, and install them to the piston.

b. Install the 2 springs and the accumulator piston to the hole.

C-3 Accumulator Spring Inner Spring:

C-3 Accumulator Spring Outer Spring:

42. INSTALL B-3 ACCUMULATOR PISTON

a. Coat 2 new O-rings with ATF, and install them to the piston.

Accumulator Spring:

b. Install the spring and the accumulator piston to the hole.

43. INSTALL C-2 ACCUMULATOR PISTON

a. Coat 2 new O-rings with ATF, and install them to the piston.

b. Install the spring and the accumulator piston to the hole.

Accumulator Spring:

44. INSTALL CHECK BALL BODY
a. Install the check ball body and the spring.

45. INSTALL BRAKE DRUM GASKET
a. Install the 3 brake drum gaskets.

46. INSTALL TRANSAXLE CASE GASKET
a. Install the 3 transaxle case gaskets.

47. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

a. Align the groove of the manual valve with the pin of the lever.

b. Install the transmission valve body with the 20 bolts.
Torque: 11 Nm (110 kgf-cm, 8 ft. lbs.)

HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 25 mm (0.98 inch)
Bolt B: 36 mm (1.42 inch)
Bolt C: 45 mm (1.77 inch)
Bolt D: 50 mm (1.97 inch)

c. Install the detent spring and the detent spring cover with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)

48. INSTALL TRANSMISSION WIRE

a. Install a new O-ring to the transmission wire.
b. Install the transmission wire.
c. Install the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)

d. Connect the 9 solenoid connectors.
e. Install the ATF temperature sensor and clamp with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)
Install the clamps and the 2 bolts.
Torque:
Bolt A 6.4 Nm (65 kgf-cm, 57 inch lbs.)
Bolt B 10 Nm (102 kgf-cm, 7 ft. lbs.)

49. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
a. Coat a new O-ring with ATF, and install it to the valve body oil strainer assembly
b. Install the oil strainer with the 4 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)

50. INSTALL TRANSMISSION OIL CLEANER MAGNET
a. Install the 6 transmission oil cleaner magnets.

51. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
a. Install a new gasket on the oil pan.
b. Install and tighten the 20 bolts.
Torque: 4.4 Nm (45 kgf-cm, 39 inch lbs.)
c. Install a new gasket and the drain plug.
Torque: 20 Nm (204 kgf-cm, 15 ft. lbs.)
d. Install a new gasket and the over flow plug.
Torque: 20 Nm (204 kgf-cm, 15 ft. lbs.)

52. INSTALL AUTOMATIC TRANSMISSION HOUSING
a. Clean the threads of the bolts and the transmission case with solvent.
b. Install the transmission housing with the 10 bolts.
Torque:
A (14 mm bolt) 34 Nm (345 kgf-cm, 25 ft. lbs.)
B (17 mm bolt) 57 Nm (581 kgf-cm, 42 ft. lbs.)

53. INSTALL AUTOMATIC TRANSMISSION BREATHER TUBE
a. Install the breather tube.
b. Install the 2 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)

54. INSTALL TRANSMISSION REVOLUTION SENSOR
a. Coat 2 new O-rings with ATF, and install them to the transmission revolution sensors.
b. Install the 2 transmission revolution sensors.
c. Install the 2 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)

55. INSTALL TRANSMISSION OIL COOLER
a. Coat 2 new O-rings with ATF, and install them to the transmission oil cooler.
b. Coat 2 new O-rings with ATF, and install them to the spacer.
c. Install the spacer and transmission oil cooler with the 3 bolts.
Torque: 21 Nm (214 kgf-cm, 16 ft. lbs.)

56. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

a. Install the park/neutral position switch onto the manual valve lever shaft, and temporarily install the adjusting bolt.
b. Install a new lock washer. Install and tighten the nut.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)

c. Using the control shaft lever, turn the manual lever shaft back all the way and then forward 2 notches. It is now in neutral.

d. Align the neutral basic line with the switch groove as shown in the illustration, and tighten the adjusting bolt.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)

e. Using a screwdriver, bend the tabs of the lock washer.

HINT: Bend at least 2 of the lock washer tabs.

57. INSTALL TRANSMISSION CONTROL SHAFT LEVER LH
a. Install the spring washer and the nut to the control shaft lever LH.
Torque: 16 Nm (163 kgf-cm, 12 ft. lbs.)

58. INSTALL TRANSFER ASSEMBLY