Part 2

AUTOMATIC TRANSMISSION UNIT

COMPONENTS:

REASSEMBLY (STEPS 21 - 40)

21. INSTALL FRONT PLANETARY RING GEAR
a. Install the front planetary ring gear to the transmission case.

22. INSTALL FRONT PLANETARY GEAR ASSEMBLY

a. Install the thrust needle roller bearing and the thrust washer.
b. Coat the thrust bearing race with petroleum jelly, and install it onto the front planetary ring gear.

Thrust Needle Roller Bearing And Race Diameter:

c. Install the front planetary gear assembly and the 1 way clutch inner race to the transmission case.

23. INSPECT PISTON STROKE OF BRAKE PISTON NO. 1

24. INSTALL BRAKE DISC NO. 1
a. Install the 3 plates, the 3 discs and the flange.
Install in order:
P = Plate, D = Disc, F = Flange
F-D-P-D-P-D-P

25. INSTALL 2ND BRAKE PISTON

a. Coat 2 new O-rings with ATF, and install them to the 2nd brake piston.
b. Be careful not to damage the O-rings. Press the 2nd brake piston into the 2nd brake cylinder.
c. Place the brake piston return spring on the 2nd brake piston.

d. Using SST and a press, install the snap ring.

NOTICE: Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
SST 09351-40010 (09351-04060, 09351-04070)

26. INSTALL 2ND BRAKE CYLINDER

a. Install the 2nd brake cylinder to the transmission case.

b. Check that the oil pressure apply hole of the 2nd brake cylinder aligns with the oil pressure apply hole of the transmission case.

27. INSTALL 1 WAY CLUTCH ASSEMBLY
a. Install the 1 way clutch assembly and the thrust washer to the transmission case.

28. INSTALL 2ND BRAKE PISTON HOLE SNAP RING
a. Using SST, install the snap ring.
SST 09350-30020 (09350-07060)

29. INSTALL 2ND BRAKE DISC SET
a. Install the flange, the 4 discs, the 4 plates and cushion plate to the transmission case.
Install in order:
P = Plate, D = Disc, F = Flange, C = Cushion
Plate F-D-P-D-P-D-P-D-P-C

30. INSTALL BRAKE NO. 3 SNAP RING
a. Using a screwdriver, install the snap ring.
SST 09350-30020 (09350-07060)

31. INSTALL 1 WAY NO. 2 CLUTCH ASSEMBLY
a. Coat the thrust washer with petroleum jelly and install the 1 way No. 2 clutch assembly and washer No. 2.

32. INSTALL CLUTCH DRUM AND INPUT SHAFT
a. Install the thrust needle roller bearings.
b. Coat the race and washer with petroleum jelly and install them onto the clutch drum and input shaft assembly.

Thrust Needle Roller Bearing And Diameter:

c. Install the clutch drum and input shaft assembly onto the transmission case.

33. INSTALL OIL PUMP ASSEMBLY

a. Install the thrust bearing race No. 1 to the front oil pump.

b. Coat a new O-ring with ATF, and install it around the oil pump assembly
c. Place the oil pump through the input shaft, and align the bolt holes of the oil pump assembly with the transmission case.
d. Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the overdrive direct clutch drum.

e. Install the 10 bolts.
Torque: 21 Nm (214 kgf-cm, 15 ft. lbs.)

34. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
a. Using SST, drive in 2 new oil seals.
SST 09350-30020 (09350-07110)
b. Coat the oil seal lips with MP grease.

35. INSPECT INDIVIDUAL PISTON OPERATION
36. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY

a. Install a new spacer to the manual valve lever.
b. Install the manual valve lever shaft to the transmission case through the manual valve lever.

c. Using a hammer, drive in a new spring pin.

d. Align the manual valve lever indentation with the spacer hole, and stake them together with the punch.
e. Make sure that the shaft rotates smoothly.

37. INSTALL PARKING LOCK PAWL SHAFT
a. Install a new E-ring to the shaft.
b. Install the parking lock pawl, the shaft and the spring.

38. INSTALL PARKING LOCK ROD SUB-ASSEMBLY
a. Connect the parking lock rod to the manual valve lever.

39. INSTALL PARKING LOCK PAWL BRACKET

a. Place the parking lock pawl bracket onto the transmission case and tighten the 3 bolts.
Torque: 7.4 Nm (75 kgf-cm, 65 inch lbs.)

b. Shift the manual valve lever to the P position, and confirm the planetary ring gear is correctly locked up by the lock pawl.

B-1 Accumulator Spring Inner Spring:

B-1 Accumulator Spring Outer Spring:

40. INSTALL B-1 ACCUMULATOR VALVE
a. Install the 2 springs and the accumulator valve to the hole.