Part 1

ENGINE UNIT

COMPONENTS (Part 1) (for Bank 1):

COMPONENTS (Part 2) (for Bank 2):

COMPONENTS (Part 3):

COMPONENTS (Part 4) (for 2WD):

COMPONENTS (Part 5) (for 4WD):

COMPONENTS (Part 6):

COMPONENTS (Part 7):

COMPONENTS (Part 8) (for Bank 1):

COMPONENTS (Part 9) (for Bank 2):

COMPONENTS (Part 10):

COMPONENTS (Part 11):

COMPONENTS (Part 12):

DISASSEMBLY
1. REMOVE OIL FILLER CAP SUB-ASSEMBLY
2. REMOVE SPARK PLUG
3. REMOVE RADIATOR CAP SUB-ASSEMBLY

4. REMOVE VENTILATION VALVE SUB-ASSEMBLY
(a) Remove the ventilation valve.

5. REMOVE VVT SENSOR
(a) Remove the 4 bolts and 4 sensors.

6. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY
(a) Remove the 4 bolts and 4 oil control valves.

7. REMOVE NO. 1 OIL PIPE
(a) Remove the oil check valve bolt, oil pipe union and oil pipe.
(b) Remove the oil control valve filter LH and gaskets.

8. REMOVE NO. 2 OIL PIPE
(a) Remove the oil check valve bolt, oil pipe union and oil pipe.
(b) Remove the oil control valve filter RH and gaskets.

9. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY
(a) Remove the 2 water drain cocks from the cylinder block.
(b) Remove the water drain cock plugs from the water drain cocks.

10. REMOVE OIL FILTER ELEMENT (for 2WD)
11. REMOVE WATER INLET

(a) Separate the water by-pass hoses.

(b) Remove the 4 bolts, nut and water inlet.

(d) Remove the 3 water by-pass hoses.

12. REMOVE WATER INLET WITH THERMOSTAT SUBASSEMBLY
(a) Remove the 3 nuts and water inlet with thermostat.
(b) Remove the gasket from the water inlet.

13. REMOVE REAR WATER BY-PASS JOINT

(a) Remove the 2 bolts, 4 nuts and water by-pass joint.

(b) Remove the 2 gaskets and O-ring.

14. REMOVE CRANKSHAFT PULLEY

(a) Using SST, loosen the crankshaft pulley set bolt.
SST 09213-70011 (09213-70020), 09330-00021

(b) Using the pulley set bolt and SST, remove the crankshaft pulley.
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

15. REMOVE WATER PUMP ASSEMBLY

16. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1)
(a) Remove the 14 bolts, cylinder head cover and gasket.

HINT: Make sure that the removed parts are returned to the same places they were removed from.

17. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)
(a) Remove the 12 bolts, cylinder head cover and gasket.

HINT: Make sure that the removed parts are returned to the same places they were removed from.

18. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY (for 2WD)

(a) Remove the 15 bolts and 2 nuts.

(b) Insert the blade of SST between the oil pans. Cut through the applied sealer and remove the No. 2 oil pan.
SST 09032-00100

NOTICE: Be careful not to damage the contact surfaces of the oil pans.

(c) Remove the drain plug and gasket.