Removal and Replacement
RADIATORCOMPONENTS (Part 1):
COMPONENTS (Part 2):
COMPONENTS (Part 3):
COMPONENTS (Part 4):
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE ENGINE UNDER COVER (for 2WD)
3. REMOVE ENGINE UNDER COVER (for 4WD)
4. DRAIN ENGINE COOLANT
5. REMOVE COOL AIR INTAKE DUCT SEAL
6. REMOVE ENGINE ROOM SIDE COVER RH
7. REMOVE ENGINE ROOM SIDE COVER LH
8. REMOVE V-BANK COVER SUB-ASSEMBLY
9. REMOVE NO. 1 AIR CLEANER INLET
10. REMOVE RADIATOR RESERVOIR ASSEMBLY
(a) Disconnect the reservoir hose from the water inlet.
(b) Remove the 2 bolts, reservoir and grommet.
11. DISCONNECT NO. 1 RADIATOR HOSE
12. DISCONNECT NO. 2 RADIATOR HOSE
13. REMOVE AIR CLEANER ASSEMBLY
(a) Remove the air cleaner cap.
(b) Remove the air cleaner element.
(c) Remove the 3 bolts and air cleaner case.
14. REMOVE ENGINE ROOM ECU OUTLET DUCT
15. REMOVE FRONT BUMPER COVER
16. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/Dynamic Radar Cruise Control System)
17. REMOVE RADIATOR SUPPORT OPENING COVER
18. REMOVE HOOD LOCK CONTROL CABLE COVER
19. REMOVE HOOD LOCK ASSEMBLY
20. REMOVE UPPER RADIATOR SUPPORT SUBASSEMBLY
21. REMOVE RADIATOR ASSEMBLY
(a) Disconnect the connector from the cooling fan ECU, and detach the 3 wire harness claws from the fan shroud.
(b) Remove the 4 bolts and radiator.
NOTICE: Do not allow the cooler condenser and radiator to come into contact with each other.
(c) Detach the 3 claws and remove the fan shroud.
(d) Remove the 2 radiator support cushions and 2 radiator lower supports from the radiator.
INSTALLATION
1. INSTALL RADIATOR ASSEMBLY
(a) Install the 2 radiator support cushions and 2 radiator lower supports to the radiator.
(b) Install the fan shroud to the radiator, and attach the 3 claws.
(c) Align the radiator with the condenser. Then install the radiator with the 4 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
(d) Attach the 3 wire harness claws to the fan shroud, and then connect the connector to the cooling fan ECU.
2. INSTALL UPPER RADIATOR SUPPORT SUBASSEMBLY
3. INSTALL ENGINE ROOM ECU OUTLET DUCT
4. CONNECT NO. 1 RADIATOR HOSE
5. CONNECT NO. 2 RADIATOR HOSE
6. INSTALL RADIATOR RESERVOIR ASSEMBLY
(a) Install the grommet to the fan shroud.
(b) Install the reservoir with the 2 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
(c) Connect the reservoir hose to the water inlet.
7. INSTALL HOOD LOCK ASSEMBLY
8. INSTALL HOOD LOCK CONTROL CABLE COVER
9. INSTALL RADIATOR SUPPORT OPENING COVER
10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/Dynamic Radar Cruise Control System)
11. INSTALL AIR CLEANER ASSEMBLY
(a) Install the air cleaner case with the 3 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
(b) Install the air cleaner element.
(c) Install the air cleaner cap.
12. INSTALL NO. 1 AIR CLEANER INLET
13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
14. ADD ENGINE COOLANT
15. INSPECT FOR COOLANT LEAK
16. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY
17. INSTALL FRONT BUMPER COVER
18. INSTALL V-BANK COVER SUB-ASSEMBLY
19. INSTALL ENGINE ROOM SIDE COVER LH
20. INSTALL ENGINE ROOM SIDE COVER RH
21. INSTALL COOL AIR INTAKE DUCT SEAL
22. INSTALL ENGINE UNDER COVER (for 2WD)
23. INSTALL ENGINE UNDER COVER (for 4WD)
24. PERFORM INITIALIZATION
(a) Perform initialization.
NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.