Removal and Replacement
COOLING FAN MOTORCOMPONENTS (Part 1):
COMPONENTS (Part 2):
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE COOL AIR INTAKE DUCT SEAL
3. REMOVE ENGINE ROOM SIDE COVER RH
4. REMOVE ENGINE ROOM SIDE COVER LH
5. REMOVE V-BANK COVER SUB-ASSEMBLY
6. REMOVE NO. 1 AIR CLEANER INLET
7. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE
8. REMOVE AIR CLEANER FILTER ELEMENT
9. REMOVE AIR CLEANER CASE
10. REMOVE NO. 4 RELAY BLOCK
(a) Disconnect the connector.
(b) Disconnect the wire harness clamp.
(c) Remove the 2 bolts and relay block.
11. REMOVE ENGINE UNDER COVER (for 2WD)
12. REMOVE ENGINE UNDER COVER (for 4WD)
13. DRAIN ENGINE COOLANT
14. REMOVE RADIATOR RESERVOIR ASSEMBLY
15. DISCONNECT NO. 1 RADIATOR HOSE
16. DISCONNECT NO. 2 RADIATOR HOSE
17. REMOVE ENGINE ROOM ECU OUTLET DUCT
18. REMOVE FAN SHROUD WITH FAN AND MOTOR
(a) Disconnect the cooling fan ECU connector.
(b) Detach the 3 claws, and then remove the fan shroud with fan and motor.
INSTALLATION
1. INSTALL FAN SHROUD WITH FAN AND MOTOR
(a) Install the fan shroud with fan and motor to the radiator, and attach the 3 claws.
(b) Connect the cooling fan ECU connector.
2. INSTALL ENGINE ROOM ECU OUTLET DUCT
3. CONNECT NO. 2 RADIATOR HOSE
4. CONNECT NO. 1 RADIATOR HOSE
5. INSTALL RADIATOR RESERVOIR ASSEMBLY
6. INSTALL NO. 4 RELAY BLOCK
(a) Install the relay block with the 2 bolts.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
(b) Connect the wire harness clamp.
(c) Connect the connector.
7. INSTALL AIR CLEANER CASE
8. INSTALL AIR CLEANER FILTER ELEMENT
9. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
11. ADD ENGINE COOLANT
12. INSPECT FOR COOLANT LEAK
13. INSTALL NO. 1 AIR CLEANER INLET
14. INSTALL ENGINE ROOM SIDE COVER LH
15. INSTALL ENGINE ROOM SIDE COVER RH
16. INSTALL COOL AIR INTAKE DUCT SEAL
17. INSTALL V-BANK COVER SUB-ASSEMBLY
18. INSTALL ENGINE UNDER COVER (for 2WD)
19. INSTALL ENGINE UNDER COVER (for 4WD)
20. PERFORM INITIALIZATION
(a) Perform initialization.
NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.