Brake Master Cylinder: Service and Repair
BRAKE MASTER CYLINDER (for 2GR-FSE)COMPONENTS (Part 1):
COMPONENTS (Part 2):
REMOVAL
1. PRECAUTION
2. REMOVE COOL AIR INTAKE DUCT SEAL
3. REMOVE ENGINE ROOM SIDE COVER LH
4. REMOVE ENGINE ROOM COVER SIDE
5. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH
6. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH
7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
8. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
9. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
10. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
11. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY
12. DRAIN BRAKE FLUID
NOTICE: If brake fluid leaks onto any painted surface, wash or otherwise remove it completely.
13. REMOVE ENGINE ROOM RELAY NO.3 BLOCK
(a) Remove the bolt, nut and relay No.3 block.
NOTICE: Cover the relay No.3 block with a shop rag or piece of cloth to prevent brake fluid from adhering to it.
14. REMOVE BRAKE MASTER CYLINDER SUBASSEMBLY
(a) Disengage the clamp and disconnect the warning switch connector.
(b) Using SST, disconnect the 2 brake tubes from the brake master cylinder sub-assembly.
SST 09023-00101
(c) Remove the 2 nuts and brake master cylinder subassembly from the brake booster assembly.
(d) Remove the O-ring from the brake master cylinder sub-assembly.
INSTALLATION
1. INSTALL BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY
(a) Install a new O-ring to the brake master cylinder sub-assembly.
(b) Install the brake master cylinder sub-assembly to the booster assembly with the 2 nuts.
Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)
(c) Using SST, connect the 2 brake tubes to the brake master cylinder sub-assembly.
SST 09023-00101
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
(d) Engage the clamp and connect the warning switch connector.
2. INSTALL ENGINE ROOM RELAY NO.3 BLOCK
(a) Install the relay block No.3 with the bolt and nut.
Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)
3. ADD RESERVOIR WITH BRAKE FLUID
4. BLEED MASTER CYLINDER
5. BLEED BRAKE LINE
6. BLEED ABS AND TRACTION ACTUATOR ASSEMBLY
7. INSPECT FLUID LEVEL IN RESERVOIR
8. INSPECT BRAKE FLUID LEAKAGE
9. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY
10. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
11. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
12. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
13. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY
14. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH
15. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH
16. INSTALL ENGINE ROOM COVER SIDE
17. INSTALL ENGINE ROOM SIDE COVER LH
18. INSTALL COOL AIR INTAKE DUCT SEAL