Removal and Replacement

BRAKE PEDAL

COMPONENTS (Part 1):

COMPONENTS (Part 2) (for 2GR-FSE):

COMPONENTS (Part 3) (for 3UZ-FE):

REMOVAL
1. PRECAUTION
2. REMOVE COOL AIR INTAKE DUCT SEAL
3. REMOVE ENGINE ROOM SIDE COVER LH
4. REMOVE ENGINE ROOM COVER SIDE
5. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH
6. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH
7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
8. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
9. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
10. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
11. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY
12. PERFORM ACCUMULATOR ZERO DOWN (for 3UZFE)
13. DISABLE BRAKE CONTROL OFF (for 3UZ-FE)
14. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
15. SEPARATE ENGINE ROOM RELAY NO.3 BLOCK (for 2GR-FSE)
16. REMOVE FRONT WHEEL
17. DRAIN BRAKE FLUID

NOTICE: If brake fluid leaks onto any painted surface, wash or otherwise remove it completely.

18. REMOVE CONSOLE UPPER PANEL GARNISH FRONT
19. REMOVE CONSOLE PANEL UPPER PANEL SUBASSEMBLY
20. REMOVE INSTRUMENT PANEL FINISH PANEL END LH
21. REMOVE FRONT DOOR SCUFF PLATE LH
22. REMOVE FRONT DOOR OPENING TRIM COVER LH
23. REMOVE INSTRUMENT SIDE PANEL LH
24. REMOVE INSTRUMENT PANEL UNDER COVER NO.1 SUB-ASSEMBLY
25. REMOVE INSTRUMENT PANEL SAFETY PAD SUBASSEMBLY NO.1
26. REMOVE INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER
27. REMOVE BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY (for 2GR-FSE)
28. REMOVE ABS AND TRACTION ACTUATOR ASSEMBLY (for 2GR-FSE)
29. REMOVE SKID CONTROL ECU ASSEMBLY (for 3UZFE)
30. REMOVE BRAKE ACTUATOR ASSEMBLY WITH ACTUATOR BRACKET (for 3UZ-FE)
31. REMOVE RESERVOIR TUBE NO.1 HOSE (for 3UZFE)
32. REMOVE BRAKE PEDAL RETURN SPRING (for 3UZFE)
33. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for 3UZ-FE)
34. REMOVE BRAKE MASTER CYLINDER ASSEMBLY WITH STROKE SIMULATOR (for 3UZ-FE)
35. REMOVE BRAKE BOOSTER GASKET (for 3UZ-FE)
36. REMOVE BRAKE PEDAL RETURN SPRING (for 2GRFSE)
37. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for 2GR-FSE)
38. REMOVE BRAKE BOOSTER ASSEMBLY (for 2GRFSE)
39. REMOVE BRAKE BOOSTER GASKET (for 2GR-FSE)
(a) Remove the brake booster gasket.
40. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY (for 2GR-FSE)

(a) Disconnect the 2 connectors.
(b) Disengage the wire harness clamp.

(a) Disconnect the 3 connectors.
(b) Disengage the wire harness clamp.

(c) Remove the bolt and brake pedal support assembly.

INSTALLATION
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (for 2GR-FSE)

(a) Install the brake pedal support assembly with the bolt.
Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf)

(b) Engage the wire harness clamp.
(c) Connect the 2 connectors.

2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (for 3UZ-FE)

(a) Install the brake pedal support assembly with the bolt.
Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf)

(b) Engage the wire harness clamp.
(c) Connect the 3 connectors.

3. INSTALL BRAKE BOOSTER GASKET (for 2GR-FSE)
4. INSTALL BRAKE BOOSTER ASSEMBLY (for 2GRFSE)
5. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for 2GR-FSE)
6. INSTALL BRAKE PEDAL RETURN SPRING (for 2GRFSE)
7. INSTALL ABS AND TRACTION ACTUATOR ASSEMBLY (for 2GR-FSE)
8. INSTALL BRAKE ACTUATOR ASSEMBLY WITH ACTUATOR BRACKET (for 3UZ-FE)
9. INSTALL BRAKE BOOSTER GASKET (for 3UZ-FE)
10. INSTALL BRAKE MASTER CYLINDER ASSEMBLY WITH STROKE SIMULATOR (for 3UZ-FE)
11. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for 3UZ-FE)
12. INSTALL BRAKE PEDAL RETURN SPRING (for 3UZFE)
13. INSTALL RESERVOIR TUBE NO.1 HOSE (for 3UZ-FE)
14. INSTALL SKID CONTROL ECU ASSEMBLY (for 3UZFE)
15. INSTALL ENGINE ROOM RELAY NO.3 BLOCK
16. CONNECT BATTERY NEGATIVE TERMINAL
17. DISABLE BRAKE CONTROL (for 3UZ-FE)
18. ADD RESERVOIR WITH BRAKE FLUID (for 3UZ-FE)
19. BLEED BRAKE RESERVOIR TUBE NO.1 HOSE (for 3UZ-FE)
20. BLEED MASTER CYLINDER (for 3UZ-FE)
21. BLEED FRONT BRAKE SYSTEMS (for 3UZ-FE)
22. BLEED REAR BRAKE SYSTEM (for 3UZ-FE)
23. PERFORM ACCUMULATOR ZERO DOWN (for 3UZFE)
24. CHECK BRAKE FLUID LEVEL (for 3UZ-FE)
25. CLEAR DTC (for 3UZ-FE)
26. PERFORM LINER VALVE OFFSET LEARNING (for 3UZ-FE)
27. ADD BRAKE FLUID (for 2GR-FSE)
28. BLEED MASTER CYLINDER (for 2GR-FSE)
29. BLEED BRAKE LINE (for 2GR-FSE)
30. BLEED ABS AND TRACTION ACTUATOR ASSEMBLY (for 2GR-FSE)
31. INSPECT FLUID LEVEL IN RESERVOIR (for 2GRFSE)
32. INSPECT BRAKE FLUID LEAKAGE
33. INSPECT AND ADJUST BRAKE PEDAL HEIGHT
34. INSPECT PEDAL FREE PLAY
35. INSPECT PEDAL RESERVE DISTANCE
36. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER
37. INSTALL INSTRUMENT PANEL SAFETY PAD NO.1 SUB-ASSEMBLY
38. INSTALL INSTRUMENT PANEL UNDER COVER NO.1 SUB-ASSEMBLY
39. INSTALL INSTRUMENT SIDE PANEL LH
40. INSTALL FRONT DOOR OPENING TRIM COVER LH
41. INSTALL FRONT DOOR SCUFF PLATE LH
42. INSTALL INSTRUMENT PANEL FINISH PANEL END LH
43. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY
44. INSTALL CONSOLE UPPER PANEL GARNISH FRONT
45. INSTALL FRONT WHEEL
46. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY
47. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
48. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
49. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
50. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
51. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH
52. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH
53. INSTALL ENGINE ROOM COVER SIDE
54. INSTALL ENGINE ROOM SIDE COVER LH
55. INSPECT VSC SENSOR SIGNAL
56. INSPECT ACTUATOR WITH INTELLIGENT TESTER
57. INSPECT SRS WARNING LIGHT
58. PERFORM INITIALIZATION
(a) Some systems need initialization after reconnecting the cable to the negative battery terminal.