Back Window Glass: Service and Repair

BACK WINDOW GLASS

Back Window Glass:

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE REAR SEAT CUSHION ASSEMBLY
3. REMOVE REAR SEAT HEADREST ASSEMBLY
4. REMOVE REAR CENTER SEAT HEADREST ASSEMBLY
5. REMOVE REAR SEATBACK ASSEMBLY
6. REMOVE REAR DOOR SCUFF PLATE LH
7. REMOVE REAR SEAT SIDE GARNISH LH (w/o Rear Seat Side Airbag)
8. REMOVE REAR SEAT SIDE AIRBAG ASSEMBLY LH (w/ Rear Seat Side Airbag)
9. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY LH
10. REMOVE REAR DOOR SCUFF PLATE RH
11. REMOVE REAR SEAT SIDE GARNISH RH (w/o Rear Seat Side Airbag)
12. REMOVE REAR SEAT SIDE AIRBAG ASSEMBLY RH (w/ Rear Seat Side Airbag)
13. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY RH
14. DISCONNECT REAR SEAT 3 POINT TYPE BELT ASSEMBLY LH
15. DISCONNECT REAR SEAT 3 POINT TYPE BELT ASSEMBLY RH
16. DISCONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY RH
17. REMOVE REAR SEAT SHOULDER BELT HOLE COVER
18. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade)
19. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)
20. REMOVE CENTER STOP LIGHT SET
21. REMOVE NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)
22. REMOVE COAT HOOK
23. REMOVE SPOT LIGHT ASSEMBLY (for Standard)
24. REMOVE SPOT LIGHT ASSEMBLY (for Glass Roof)
25. REMOVE ASSIST GRIP SUB-ASSEMBLY
26. REMOVE ROOF HEADLINING ASSEMBLY (for Standard)
It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed.

27. REMOVE ROOF HEADLINING ASSEMBLY (for Glass Roof)
It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed.

28. REMOVE BACK WINDOW MOULDING

a. Using a knife, cut off the moulding, as shown in the illustration.

NOTICE:
- Do not damage the vehicle body with the knife.
- If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the back window glass.

b. Remove the remaining moulding from the back window glass.

HINT: When removing the moulding, make a partial cut, then pull and remove it by hand.

29. REMOVE BACK WINDOW GLASS ASSEMBLY

NOTICE:
- There are No. 1 and No. 2 stoppers on the back window glass as shown in the illustration. Be careful not to damage the back window glass when cutting off the adhesive.
- To prevent the back window glass from dropping when performing this operation, be sure to hold the back window glass using suction cups.

HINT: Depending on vehicles, a 1-piece or 2-piece type stopper is used.

a. Disconnect the connector.

b. Disconnect the connectors.

c. Apply protective tape to the installation position of the back window glass assembly on the vehicle body.

HINT: Apply protective tape to the installation surface to prevent it from being scratched.

d. Pass a piano wire between the vehicle body and glass from the interior.
e. Tie both wire ends to wooden blocks or similar objects.
f. Cut off the adhesive by pulling the piano wire around the back window glass.

NOTICE:
- When separating the back window glass, take care not to damage the paint or the interior and exterior ornaments.
- To prevent the package tray from being scratched when removing the back window glass, place a plastic sheet between the piano wire and package tray.

g. Place matchmarks on the back window glass and vehicle body on the locations indicated in the illustration.

HINT: Matchmarks do not need to be placed if the back window glass is not going to be reused.

h. Using a suction cup, remove the back window glass assembly.

NOTICE:
- Be careful not to drop the back window glass.
- Leave as much adhesive on the vehicle body as possible when removing the back window glass.

30. REMOVE WINDSHIELD GLASS ADHESIVE DAM
a. Using a scraper, remove the adhesive dam.

NOTICE:
- Be careful not to damage the windshield glass.
- Be sure to replace the adhesive dam with a new one.

31. REMOVE NO. 2 BACK WINDOW GLASS STOPPER
a. Using a scraper, remove the 2 No. 2 stoppers.

NOTICE:
- Be careful not to damage the back window glass.
- Be sure to replace the No. 2 stoppers with new ones.

32. REMOVE NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)

a. Remove the 2 No. 1 stoppers.

NOTICE: Be sure to replace the No. 1 stoppers with new ones.

33. CLEAN BACK WINDOW GLASS

a. Using a scraper, remove the adhesive tape and adhesive sticking to the back window glass.

NOTICE: Be careful not to damage the back window glass.

b. Clean the outer circumference of the back window glass with a non-residue solvent.

NOTICE:
- Do not touch the back window glass surface after cleaning it.
- Even if using a new back window glass, clean the back window glass with a non-residue solvent.

34. CLEAN VEHICLE BODY

a. Clean and shape the contact surface of the vehicle body.
1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

NOTICE: Be careful not to damage the vehicle body.

HINT: Leave as much adhesive on the vehicle body as possible.

2. Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner.

HINT: Even if all the adhesive has been removed, clean the vehicle body.

INSTALLATION

1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER
a. Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.

NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.

HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

b. Install 2 new No. 2 stoppers onto the back window glass, as shown in the illustration.

HINT: Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER

a. Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.

HINT: Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

3. INSTALL BACK WINDOW MOULDING
a. Using a brush or sponge, coat the application area of moulding with Primer G.

NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.

HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

b. Install a new moulding onto the back window glass, as shown in the illustration.

4. INSTALL WINDSHIELD GLASS ADHESIVE DAM
a. Using a brush or sponge, coat the application area of adhesive dam with Primer G.

NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.

HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

b. Install a new adhesive dam onto the windshield glass, as shown in the illustration.

5. INSTALL BACK WINDOW GLASS ASSEMBLY

a. Position the back window glass assembly.
1. Using a suction cup, place the back window glass assembly in the correct position.
2. Check that the whole contact surface of the back window glass rim is perfectly even.
3. Align the matchmarks on the back window glass and vehicle body.

NOTICE: Check that the back window glass stoppers are attached to the vehicle body correctly.

4. Remove the back window glass assembly.

b. Using a brush, coat the installation surface on the vehicle body with Primer M.

NOTICE:
- Do not coat the adhesive with Primer M.
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer M for later use.

HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

c. Using a brush or sponge, coat the application area of adhesive with Primer G.

NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.

HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

d. Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

HINT: After cutting off the tip, use all adhesive within the time described in the table below.

2. Load the sealer gun with cartridge.
3. Apply adhesive to the back window glass, as shown in the illustration.

e. Install the back window glass assembly.

1. Using a suction cup, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.

NOTICE:
- Check that the back window glass stoppers are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and back window glass.

2. Lightly press the front surface of the back window glass to ensure a close fit.

HINT: Press the glass with force of 98 N (10 kgf, 22 lb) or more.

3. Hold the back window glass using protective tape until applied adhesive becomes hard.

NOTICE: Do not drive the vehicle for the time described in the table.

f. Connect the connectors.

g. Connect the connector.

6. CHECK FOR LEAKS AND REPAIR
a. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
b. If water leaks into the cabin, allow the water to dry and add adhesive.
c. Remove the protective tape.

7. INSTALL ROOF HEADLINING ASSEMBLY (for Standard)
Return the rear section of the roof headlining assembly to the original position.

8. INSTALL ROOF HEADLINING ASSEMBLY (for Glass Roof)
Return the rear section of the roof headlining assembly to the original position.

9. INSTALL ASSIST GRIP SUB-ASSEMBLY
10. INSTALL SPOT LIGHT ASSEMBLY (for Standard)
11. INSTALL SPOT LIGHT ASSEMBLY (for Glass Roof)
12. INSTALL COAT HOOK
13. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)
14. INSTALL CENTER STOP LIGHT SET
15. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade)
16. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)
17. INSTALL REAR SEAT SHOULDER BELT HOLE COVER
18. INSTALL REAR SEAT INNER WITH CENTER BELT ASSEMBLY RH
19. INSTALL REAR SEAT 3 POINT TYPE BELT ASSEMBLY LH
20. INSTALL REAR SEAT 3 POINT TYPE BELT ASSEMBLY RH
21. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH
22. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH
23. INSTALL REAR SEAT SIDE GARNISH LH (w/o Rear Seat Side Airbag)
24. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY LH (w/ Rear Seat Side Airbag)
25. INSTALL REAR SEAT SIDE GARNISH RH (w/o Rear Seat Side Airbag)
26. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY RH (w/ Rear Seat Side Airbag)
27. INSTALL REAR DOOR SCUFF PLATE LH
28. INSTALL REAR DOOR SCUFF PLATE RH
29. INSTALL REAR SEATBACK ASSEMBLY
30. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
31. INSTALL REAR SEAT HEADREST ASSEMBLY
32. INSTALL REAR SEAT CUSHION ASSEMBLY
33. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
34. PERFORM INITIALIZATION

NOTICE: Some systems need initialization after reconnecting the cable to the negative battery terminal.

35. INSPECT SRS WARNING LIGHT