Removal and Installation

Fuel Pump:

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE REAR SEAT CUSHION ASSEMBLY
4. REMOVE REAR FLOOR SERVICE HOLE COVER

a. Remove the rear floor service hole cover.
b. Disconnect the fuel pump connector.

5. SEPARATE FUEL PUMP TUBE SUB-ASSEMBLY

a. Remove the tube joint clip, and pull out the fuel pump tube.

NOTE:
- Check that there is no dirt or other foreign objects around the connector before disconnecting it. Clean the connector if necessary.
- It is necessary to prevent mud or dirt from entering the quick connector.If mud or dirt gets in the connector, the O-rings may not seal properly.
- Only disconnect the quick connector by hand.
- Do not bend, kink or twist the nylon tubes. Protect the connector by covering it with a plastic bag.
- If the pipe and connector are stuck, carefully try wiggling or pushing and pulling on the connector to release it. Pull the connector off carefully.

6. REMOVE FUEL TANK VENT TUBE SET PLATE

a. Remove the 8 bolts and set plate.

7. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

a. Pull out the fuel suction tube from the fuel tank.

NOTE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge does not bend.

b. Remove the gasket from the fuel suction tube.

INSTALLATION

1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

a. Install a new gasket to the fuel suction tube.
b. Install the fuel suction tube.

NOTE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge does not bend.

2. INSTALL FUEL TANK VENT TUBE SET PLATE

a. Align the mark of the set plate with the fuel suction tube.
b. Install the set plate with the 8 bolts.

Torque: 5.9 N.m (60 kgf.cm, 52 in.lbf)

3. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY

a. Install the fuel pump tube with the tube joint clip.

NOTE:
- Check that there are no scratches or foreign objects on the connecting part.
- Check that the fuel tube joint is inserted securely.
- Check that the tube joint clip is correctly located on the collar of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tube joint is pulled out of position.

4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
5. CHECK FOR FUEL LEAKS
6. INSTALL REAR FLOOR SERVICE HOLE COVER

a. Connect the fuel pump connector.
b. Install the rear floor service hole cover with new butyl tape.

7. INSTALL REAR SEAT CUSHION ASSEMBLY
8. PERFORM INITIALIZATION
a. Perform initialization procedures

HINT: Some systems need initialization after reconnecting the cable to the negative battery terminal.