FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Replacement

REPLACEMENT

1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE AIR CLEANER INLET NO.1
3. REMOVE V-BANK COVER
4. REMOVE ENGINE UNDER COVER NO.1




5. REMOVE FAN AND GENERATOR V BELT
a. Loosen the belt tension by turning the drive belt tension counterclockwise, and remove the drive belt.

HINT: The pulley bolt of the belt tensioner has a left-hand thread.




6. DISCONNECT PS OIL COOLER PIPE
a. Remove the 2 bolts and 2 screws, and disconnect the 2 PS oil cooler pipes from the oil pan.

7. REMOVE GENERATOR ASSEMBLY
a. Disconnect the generator connector.
b. Remove the rubber cap and nut, and disconnect the generator wire.
c. Remove the bolt and ground cable from the generator.
d. Remove the bolt and cord clip from the generator.




e. Remove the bolt, 2 nuts, wire bracket and generator.

8. INSTALL GENERATOR ASSEMBLY
a. Install the generator and wire bracket with the bolt and 2 nuts.

Torque: 39 Nm (400 kgf.cm, 29 ft.lbf)

b. Install the cord clip to the generator with the bolt.
c. Install the ground cable to the generator with the bolt.
d. Connect the generator wire and install the rubber cap with the nut.

Torque: 9.8 Nm (100 kgf.cm, 87 in.lbf)

e. Connect the generator connector.




9. CONNECT PS OIL COOLER PIPE
a. Connect the 2 PS oil cooler pipes to the oil pan with the 2 bolts and 2 screws.




10. INSTALL FAN AND GENERATOR V BELT
a. Install the drive belt by turning the drive belt tension counterclockwise.

HINT: The pulley bolt of the belt tensioner has a left-hand thread.

11. INSTALL ENGINE UNDER COVER NO.1
12. INSTALL V-BANK COVER

Torque: 5.0 Nm (51 kgf.cm, 44 in.lbf)

13. INSTALL AIR CLEANER INLET NO.1
14. CONNECT BATTERY NEGATIVE TERMINAL

NOTE: When disconnecting the negative (-) battery terminal, initialize the Front Power Seat Control System shown after the terminal is reconnected.