Parking Brake Pedal: Service and Repair
PARKING BRAKE CONTROL PEDAL ASSEMBLY
OVERHAUL
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. RELEASE PARKING BRAKE PEDAL
3. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
4. REMOVE INSTRUMENT CLUSTER FINISH PANEL END
5. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1
6. REMOVE COIN BOX ASSEMBLY
7. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1
8. REMOVE INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO.1
9. SEPARATE PARKING BRAKE CABLE ASSEMBLY NO.1
a. Remove the lock nut, parking brake wire adjusting nut w/ spring.
b. Remove the clip.
c. Using a screwdriver, slowly disengage the claw.
NOTICE: Be careful not to damage the parking brake cable assembly No.1 or the claw.
d. Separate the parking brake cable assembly No.1 from the brake control pedal sub-assembly.
10. REMOVE PARKING BRAKE CONTROL PEDAL ASSEMBLY
a. Disconnect the parking brake switch connector.
b. Using needle-nose pliers, disengage the wire harness from the parking brake control pedal assembly.
c. Remove the 2 bolts and separate the parking brake release cable sub-assembly from the body.
d. Remove the 3 nuts and parking brake control pedal sub assembly from the body.
HINT: To make room for the procedure, separate the instrument panel junction block assembly with bracket from the body.
11. REMOVE PARKING BRAKE SWITCH ASSEMBLY
a. Remove the screw and parking brake switch assembly.
12. DISCONNECT PARKING BRAKE RELEASE CABLE SUB-ASSEMBLY
a. Disconnect the parking brake cable from the parking brake control pedal sub-assembly.
13. REMOVE PARKING PEDAL PAD
a. Tear off the parking brake pedal pad from the parking brake control pedal sub-assembly by hand.
14. REMOVE PARKING BRAKE PEDAL RETURN ABSORBER ASSEMBLY
a. Remove the 2 E-rings, parking brake pedal return absorber assembly and 2 bushings.
15. INSTALL PARKING BRAKE PEDAL RETURN ABSORBER ASSEMBLY
a. Install the 2 bushings, parking brake pedal return absorber assembly and 2 new E-rings.
16. INSTALL PARKING PEDAL PAD
17. CONNECT PARKING BRAKE RELEASE CABLE SUB-ASSEMBLY
a. Connect the parking brake release cable sub-assembly to the parking brake control pedal sub-assembly.
18. INSTALL PARKING BRAKE SWITCH ASSEMBLY
a. Install the parking brake switch assembly with the screw.
19. INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY
a. Install the parking brake control pedal assembly with the 3 nuts.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
b. Connect the instrument panel junction block assembly with bracket.
c. Install the 2 bolts and parking brake release cable sub assembly to the body.
Torque: 6.0 Nm (61 kgf-cm, 53 inch lbs.)
d. Engage the wire harness to the parking brake pedal control assembly.
e. Connect the parking brake switch connector.
20. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.1
a. Attach the parking brake cable assembly No.1 to the parking brake control pedal assembly.
b. Using needle-nose pliers, slowly bend the claw.
NOTICE: Be careful not to damage the parking brake cable assembly No.1 or the claw.
c. Install the clip to the parking brake control pedal sub-assembly.
d. Install the spring and temporarily tighten the wire adjusting nut and lock nut.
21. INSPECT PARKING BRAKE PEDAL TRAVEL
HINT: Depress and release the parking brake pedal several times before adjusting the parking brake pedal. If the parking brake pedal is correct at this time, tighten the parking brake wire adjusting nut.
Torque: 6.0 Nm (61 kgf-cm 53 inch lbs.)
22. ADJUST PARKING BRAKE PEDAL TRAVEL
23. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO.1
24. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1
25. INSTALL COIN BOX ASSEMBLY
26. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1
27. INSTALL INSTRUMENT CLUSTER FINISH PANEL END
28. INSTALL INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
29. CONNECT BATTERY NEGATIVE TERMINAL
30. INSPECT SRS WARNING LIGHT
31. PERFORM INITIALIZATION