Transfer Case Front Oil Seal
TRANSFER CASE FRONT OIL SEALComponents:
REPLACEMENT
1. DRAIN AUTOMATIC TRANSMISSION FLUID
2. REMOVE REAR NO.1 FLOOR PANEL BRACE
3. REMOVE FRONT CENTER FLOOR BRACE
4. REMOVE HEATED OXYGEN SENSOR
5. REMOVE FRONT EXHAUST PIPE ASSEMBLY
6. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
7. REMOVE FLANGE YOKE
a) Using SST and a hammer, release the staked part of the nut.
SST 09930-00010
NOTICE:
^ Be sure to use the SST with the tapered surface facing the shaft.
^ Do not grind the tip of the SST with a grinder or other device.
^ Completely loosen the staked part of the nut when removing it.
^ Do not damage the threads of the output shaft.
b) Using SST, hold the flange yoke.
SST 09330-00021, 09213-54015
c) Using a deep socket wench (30 mm), remove the nut.
d) Remove the flange yoke from the transfer assembly.
8. REMOVE TRANSFER CASE FRONT OIL SEAL
a) Using SST, remove the oil seal.
SST 09308-00010
9. INSTALL TRANSFER CASE FRONT OIL SEAL
a) Using SST and a hammer, install a new oil seal.
SST 09316-60011 (09316-00011, 09316-00071)
Oil seal installation depth: 5.6 to 6.2 mm (0.220 to 0.244 inch)
b) Apply MP grease to the oil seal lip.
10. INSTALL FLANGE YOKE
a) Install the flange yoke to the transfer assembly.
b) Using SST, hold the flange yoke.
SST 09213-54015, 09330-00021
c) Using a deep socket wench (30 mm), torque a new nut.
Torque: 123 Nm (1,250 kgf-cm, 91 ft. lbs.)
d) Using a chisel and hammer, stake the nut.
11. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
12. INSTALL FRONT EXHAUST PIPE ASSEMBLY
13. INSTALL HEATED OXYGEN SENSOR
14. INSTALL FRONT CENTER FLOOR BRACE
15. INSTALL REAR NO.1 FLOOR PANEL BRACE
16. ADD AUTOMATIC TRANSMISSION FLUID
17. CHECK FOR EXHAUST GAS LEAKS