Valve Body: Service and Repair

VALVE BODY ASSEMBLY

Components:

Components:

REMOVAL
1. DRAIN AUTOMATIC TRANSMISSION FLUID
2. REMOVE NO.1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
3. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
4. REMOVE VALVE BODY OIL STRAINER ASSEMBLY
5. DISCONNECT TRANSMISSION WIRE
6. REMOVE TRANSMISSION VALVE BODY ASSEMBLY





a) Remove the 20 bolts and valve body.





b) Separate the lever pin from the manual valve.

NOTICE:
^ Do not remove the check ball and each piston.
^ Cover the valve body with a plastic bag, etc. to prevent dust or trash from entering.





c) Remove the check ball body and spring.

NOTICE: Do not drop the check ball body and spring.

DISASSEMBLY
1. REMOVE SHIFT SOLENOID VALVE SL2





a) Remove the bolt, the 2 straight pins, and the lock plate.
b) Remove the shift solenoid valve SL2.

2. REMOVE SHIFT SOLENOID VALVE SLU





a) Remove the shift solenoid valve SLU.

3. REMOVE SHIFT SOLENOID VALVE SLT





a) Remove the bolt, the 2 straight pins, and the lock plate.
b) Remove the shift solenoid valve SLT.

4. REMOVE SHIFT SOLENOID VALVE SL1





a) Remove the shift solenoid valve SL1.

5. REMOVE SHIFT SOLENOID VALVE SR





a) Remove the bolt and shift solenoid valve SR.

6. REMOVE SHIFT SOLENOID VALVE S1





a) Remove the shift solenoid valve S1.

7. REMOVE SHIFT SOLENOID VALVE S4





a) Remove the bolt and the shift solenoid valve S4.

8. REMOVE SHIFT SOLENOID VALVE S2





a) Remove the shift solenoid valve S2.

9. REMOVE SHIFT SOLENOID VALVE S3





a) Remove the bolt and the shift solenoid valve S3.

REASSEMBLY
1. INSTALL SHIFT SOLENOID VALVE S3





a) Install the bolt and the shift solenoid valve S3 with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)

2. INSTALL SHIFT SOLENOID VALVE S2





a) Install the shift solenoid valve S2.

3. INSTALL SHIFT SOLENOID VALVE S4





a) Install the shift solenoid valve S4 with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)

4. INSTALL SHIFT SOLENOID VALVE S1





a) Install the shift solenoid valve S1.

5. INSTALL SHIFT SOLENOID VALVE SR





a) Install the shift solenoid valve SR with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)

6. INSTALL SHIFT SOLENOID VALVE SL1





a) Install the shift solenoid valve SL1.

7. INSTALL SHIFT SOLENOID VALVE SLT





a) Install the shift solenoid valve SLT.
b) Install the 2 straight pins and the lock plate with the bolt.
Torque: 6.4 Nm (65 kgf-cm, 57 inch lbs.)

8. INSTALL SHIFT SOLENOID VALVE SLU





a) Install the shift solenoid valve SLU.

9. INSTALL SHIFT SOLENOID VALVE SL2





a) Install the shift solenoid valve SL2.
b) Install the 2 straight pins and the lock plate with the bolt.
Torque: 6.4 Nm (65 kgf-cm, 57 inch lbs.)

INSTALLATION
1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY





a) Install the check ball body and spring.

NOTICE: Do not drop the check ball body and spring.





b) Check the accumulator piston, check ball body and spring as shown in the illustration.





c) Align the groove of the manual valve with the pin of the lever.





d) Install the 20 bolts.
Torque: 11 Nm (112 kgf-cm, 8 ft. lbs.)
Bolt length:
Bolt A: 36 mm (1.42 inch)
Bolt B: 25 mm (0.98 inch)
Bolt C: 45 mm (1.77 inch)
Bolt D: 50 mm (1.97 inch)

2. CONNECT TRANSMISSION WIRE
3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
4. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
5. INSTALL NO.1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
6. ADD AUTOMATIC TRANSMISSION FLUID
7. RESET MEMORY