FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation

STEERING COLUMN ASSEMBLY (for Power Tilt and Power Telescopic)

INSTALLATION
1. INSTALL NO.2 STEERING INTERMEDIATE SHAFT ASSEMBLY





a) Align the matchmarks on the No.2 steering intermediate shaft assembly and the steering main shaft.
b) Install the bolt.
Torque: 35 Nm (360 kgf-cm, 26 ft. lbs.)

2. INSTALL STEERING COLUMN ASSEMBLY





a) Install the steering column assembly with the 4 nuts.
Torque: 26 Nm (260 kgf-cm, 19 ft. lbs.)
b) Connect the connectors and wire harness clamps to the steering column assembly





c) Install the clamp to the steering column hole shield.

3. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY (for 2WD)





a) Align the matchmarks on the No.2 steering intermediate shaft assembly and steering sliding yoke sub-assembly.
b) Temporarily install the bolt.

NOTICE: Do not tighten the bolt.





c) Align the matchmarks on the steering sliding yoke sub-assembly and the power steering gear assembly.





d) Install bolt (A) and tighten the 2 bolts.
Torque: 35 Nm (360 kgf-cm, 26 ft. lbs.)

4. CONNECT NO.2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD)





a) Align the matchmarks on the No.2 steering intermediate shaft assembly and the power steering gear assembly.





b) Install the bolt.
Torque: 35 Nm (360 kgf-cm, 26 ft. lbs.)

5. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
6. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY





a) Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.
b) Connect the connectors to the turn signal switch assembly with spiral cable sub-assembly.

7. INSTALL TILT AND TELESCOPIC SWITCH





a) Engage the claw to install the tilt and telescopic switch.
b) Connect the connector.

8. INSTALL STEERING COLUMN COVER





a) Engage the claw to install the steering column cover upper.
b) Engage the 4 clips to install the steering column cover upper onto the instrument panel cluster finish panel.





c) Engage the 2 claws to install the steering column cover lower.

NOTICE: Do not damage the tilt and telescopic switch.

d) Install the 3 screws.
Torque: 2.0 Nm (20 kgf-cm, 18 inch lbs.)

9. ADJUST SPIRAL CABLE SUB- ASSEMBLY
10. INSTALL STEERING WHEEL ASSEMBLY





a) Align the matchmarks on the steering wheel assembly and steering main shaft assembly.
b) Install the steering wheel assembly set nut.
Torque: 50 Nm (510 kgf-cm, 37 ft. lbs.)

11. INSPECT STEERING WHEEL CENTER POINT
12. INSTALL NO.1 AIR DUCT





a) Engage the 2 claws to install the No.1 air duct.

13. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
14. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
15. INSTALL NO.1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
16. INSTALL INSTRUMENT SIDE PANEL LH
17. INSPECT STEERING WHEEL PAD
18. INSTALL STEERING WHEEL PAD
19. INSTALL NO.3 STEERING WHEEL COVER LOWER
20. INSTALL NO.2 STEERING WHEEL COVER LOWER
21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
22. INSPECT SRS WARNING LIGHT
23. PERFORM INITIALIZATION

HINT: Some systems need initialization when disconnecting the cable from the negative battery terminal.