FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Repair Procedure: Disassembly Steps 1 - 12

1. Disconnect the cable from the negative (-) battery terminal.






2. Remove the cool air intake duct seal by removing the 11 clips.






3. Remove the engine compartment side cover LH by removing the 5 clips.






4. Remove the engine compartment side cover RH by removing the 2 clips.






5. Remove the V-bank cover sub-assembly.
Raise the V-bank cover to disengage the clip on the rear of the cover. Raise the cover again to disengage the 2 clips on the front of the cover and remove the cover.

NOTE
Attempting to disengage both the front and rear clips at the same time may cause the cover to break.


6. Discharge the fuel system pressure.

FUEL SYSTEM CAUTIONS
- Do NOT smoke or work near an open flame when working on the fuel system.
- Keep gasoline away from rubber or leather parts.
- Do NOT allow fuel to spray when removing the pipe between the high pressure side fuel pump and the fuel injector. The fuel in the pipe is highly pressurized.
- Wear safety goggles while working with fuel system under pressure.
- Do NOT disconnect any part of the fuel system until you have discharged the fuel system pressure.
- Even after discharging the fuel pressure, place a shop rag over fittings as you separate them to reduce risk of fuel spray on yourself or in the engine compartment.







A. Disconnect the fuel pump connector.
B. Connect the cable to the negative (-) battery terminal.
C. Start the engine. After the engine has stopped on its own, turn the engine switch OFF.

HINT
DTC P0171/P0172 (System Too Lean) may be set.


D. Crank the engine again, and then check that the engine does NOT start.
E. Loosen the fuel tank cap to discharge the pressure in the fuel tank completely.
F. Reconnect the fuel pump connector.
G. Disconnect the cable from the negative (-) battery terminal.






7. Remove the No. 1 inlet air cleaner.
A. Remove the bolt, clip, and then the inlet air cleaner.






8. Disconnect the No. 2 ventilation hose from the cylinder head.






9. Remove the air cleaner cap with air cleaner hose.
A. Disconnect the MAF connector.
B. Disconnect the clamp from the air cleaner.






C. Disconnect the VSV hose.






D. Disconnect the 4 clamps.
E. Remove the hose clamp and air cleaner cap with air cleaner hose.






10. Remove the air cleaner case sub-assembly. Remove the 2 bolts, clamp, and the air cleaner case.
11. Disconnect the union to check valve hose by removing the clamp.






12. Disconnect the No. 2 fuel vapor feed hose by removing the clamp.