Repair Procedure: Reassembly Steps 13 - 25

13. Install the No. 1 engine cover with the 3 clips.
14. Install the cylinder head cover RH.

A. Apply FIPG sealant as shown in the illustration.

FIPG sealant: P/N 08826-00080 (or equivalent)

NOTE
- Remove any oil from the contact surface.
- Install the head cover within 3 minutes after applying the FIPG sealant.
- Do NOT start the engine for at LEAST 2 hours after installing.

B. Install 3 NEW gaskets as shown in the illustration.
C. Install a NEW gasket to the head cover.

D. Install the head cover with the 14 bolts.

Torque: Bolts A: 21 N-m (214 kgf-cm, 15 ft-lbf)

Torque: Bolts except A: 10 N-m (102 kgf-cm, 7 ft-lbf)

15. Install the cylinder head cover LH.

B. Install 3 NEW gaskets as shown in the illustration.
C. Install a NEW gasket to the head cover.

D. Install the head cover with the 12 bolts.

Torque: Bolts A: 21 N-m (214 kgf-cm, 15 ft-lbf)

Torque: Bolts except A: 10 N-m (102 kgf-cm, 7 ft-lbf)

E. For 4WD:
Install the engine hanger with the 2 bolts

Torque: 33 N-m (337 kgf-cm, 24 ft-lbf)

16. Install the oil pipe union bolt to the No. 2 oil pipe.

Torque: 60 N-m (612 kgf-cm, 44 ft-lbf)

17. Install the oil pipe union bolt to the No. 1 oil pipe.

Torque: 60 N-m (612 kgf-cm, 44 ft-lbf)

18. Install the ignition coil assemblies.
19. Install the fuel pump assembly.

A. Turn the crankshaft until the flat of the cam is facing the cylinder head cover fuel pump attachment hole as shown in the illustration.
B. Pour 30 cc of engine oil into the cylinder head oil collector through the cylinder head cover fuel pump attachment hole.

C. Apply a coat of engine oil to the pump activation cam and pump lifter.

D. Install the NEW fuel insulator to the cylinder head cover.

NOTE
The open sides of the metal eyelets must be facing upward as shown in the illustration.

E. Temporarily install the No. 2 fuel pipe subassembly to the fuel pump assembly.

NOTE
Be careful NOT to damage the sealing surface of the fuel pipe when temporarily installing the fuel pipe.

F. Install the 2 studs.

Torque: 10 N-m (102 kgf-cm, 7 ft-lbf)

G. Install the 2 nuts and tighten them in several passes.

Torque: 25 N-m (255 kgf-cm, 18 ft-lbf)

H. Connect the fuel hose.

20. Connect the No. 2 fuel pipe.

A. Install the No. 2 fuel pipe to the delivery pipe with the 2 bolts.

Torque: 10 N-m (102 kgf-cm, 7 ft-lbf)

B. Using a 19-mm union nut wrench, connect the fuel pipe.

Torque: 30 N-m (306 kgf-cm, 22 ft-lbf)

C. Connect the connector to the fuel pump.

21. Install the No. 1 fuel pipe.
A. Install the No. 1 fuel pipe with the 2 bolts.

Torque: 10 N-m (102 kgf-cm, 7 ft-lbf)

B. Connect the 2 fuel hoses.

22. Connect the fuel main tube.
23. Install the air surge tank assembly.
A. Install a NEW gasket to the intake air surge tank.

B. Using a 5-mm hexagon socket wrench, install the 6 bolts.

Torque: Bolts except A: 18 N-m (184 kgf-cm, 13 ft-lbf)

C. Install the bolt and 2 nuts to the intake air surge tank.

Torque: Bolt A: 21 N-m (214 kgf-cm, 15 ft-lbf)

Torque: Nut: 16 N-m (163 kgf-cm, 12 ft-lbf)

D. Install the surge tank stay to the intake air surge tank.

Torque: 21 N-m (214 kgf-cm, 15 ft-lbf)

E. Connect the water hose joint with the bolt.

Torque: 10 N-m (102 kgf-cm, 7 ft-lbf)

F. Connect the ventilation hose to the intake air surge tank.

G. Connect the wire harness and hose to the intake air surge tank.

H. Connect the No. 1 vacuum switching valve assembly to the intake air surge tank.

Torque: 18 N-m (184 kgf-cm, 13 ft-lbf)

I. Connect the vacuum hose to the intake air surge tank.

24. Install the throttle body assembly (with motor).

A. Install a NEW gasket to the intake air surge tank.

NOTE
- Align the protrusion of the gasket on the intake air surge tank.
- Make sure the direction of the gasket is as shown in the illustration.

B. Install the throttle body with the 4 bolts.

Torque: 10 N-m (102 kgf-cm, 7 ft-lbf)

C. Connect the throttle body connector.

25. Connect the No. 2 fuel vapor hose.
Install the clamp and connect the No. 2 fuel vapor feed hose.