Removal and Installation
REMOVAL1. REMOVE COOL AIR INTAKE DUCT SEAL
2. REMOVE V-BANK COVER SUB-ASSEMBLY
3. REMOVE NO. 1 INLET AIR CLEANER
4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
a. Start up the engine.
b. Turn the A/C switch on.
c. Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.
d. Stop the engine.
e. Using SST, let the refrigerant gas out.
SST 07110-58060 (07117-58060, 07117-58070,
07117-58080, 07117-58090, 07117-78050,
07117-88060, 07117-88070, 07117-88080)
5. REMOVE UNDER ENGINE COVER
6. REMOVE V-RIBBED BELT
7. REMOVE OIL FILTER BRACKET
a. Remove the bolt, nut, and oil filter bracket.
8. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY
a. Disconnect the connector and 2 clamps, and separate the wire harness.
b. Remove the 2 nuts, bolts, and oil filter bracket subassembly.
HINT: Place a container under the connection because engine oil will leak out when separating the oil filter bracket.
9. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE
10. REMOVE DISCHARGE HOSE SUB-ASSEMBLY
11. REMOVE COMPRESSOR AND MAGNETIC CLUTCH
a. Disconnect the connector.
b. Remove the 2 bolts and nut.
c. Using a "Torx" socket wrench (E8), remove the stud bolt and the compressor and magnetic clutch.
INSTALLATION
1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
a. Using an E8 "torx" socket, install the compressor with the stud bolt.
Torque: 10 N.m (102 kgf.cm, 7 ft.lbf)
b. Temporarily tighten the cooler compressor with magnetic clutch assembly with the 2 bolts and nut.
2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
3. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE
4. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY
a. Install a new oil filter bracket gasket and the oil filter bracket sub-assembly with the 2 nuts and bolt.
Torque: 21 Nm (214 kgf.cm, 15 ft.lbf)
b. Connect the connector and install the wire harness with the 2 clamps.
5. INSTALL OIL FILTER BRACKET
a. Install the oil filter bracket with the bolt and nut.
Torque: 25 N.m (255 kgf.cm, 18 ft.lbf)
NOTE: Tighten the bolts in the order shown in the illustration to install the compressor.
6. FULLY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
a. Install the compressor with the bolts and nut.
Torque: 25 N.m (255 kgf.cm, 18 ft.lbf)
NOTE: Tighten the bolts in the order shown in the illustration to install the compressor.
7. INSTALL V-RIBBED BELT.
8. INSTALL UNDER ENGINE COVER
9. CHARGE REFRIGERANT
10. WARM UP ENGINE
11. CHECK FOR LEAKAGE OF REFRIGERANT
12. INSTALL NO. 1 INLET AIR CLEANER
13. INSTALL V-BANK COVER SUB-ASSEMBLY
14. INSTALL COOL AIR INTAKE DUCT SEAL