Part 1

ENGINE ASSEMBLY

Components:

REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE FRONT WHEELS
5. REMOVE COOL AIR INTAKE DUCT SEAL
6. REMOVE ENGINE ROOM SIDE COVER RH
7. REMOVE ENGINE ROOM SIDE COVER LH
8. REMOVE NO.1 AIR CLEANER INLET
a. Remove the bolt and No.1 air cleaner inlet.

9. REMOVE V-BANK COVER
a. Remove the 2 nuts and V-bank cover.

10. REMOVE ENGINE UNDER COVER
11. REMOVE NO.2 ENGINE UNDER COVER
12. REMOVE ENGINE UNDER COVER REAR RH
a. Remove the 2 screws and cover.

13. REMOVE ENGINE UNDER COVER REAR LH
a. Remove the 2 screws and cover.

14. REMOVE ECM COVER
a. Remove the 3 bolts and ECM cover.

15. DISCONNECT ENGINE WIRE
a. Disconnect the engine wire from the connector holder.

b. Using a screwdriver, disconnect the connector holder.

HINT: Tape the screwdriver tip before use.

c. Disconnect the 5 ECM connectors.
d. Remove the nut and disconnect the positive battery (+) cable.
e. Remove the engine room No.1 relay block cover.
f. Remove the nut and disconnect the wire from the engine room No.1 junction block.
g. Remove the bolt and disconnect the ground cable.

16. REMOVE POWER STEERING LINK WIRE HARNESS
a. Remove bolt (A) to disconnect the ground wire from the bracket.
b. Remove the 2 clamps to disconnect the wire harness from the bracket.
c. Disconnect 2 connectors
c. and (D) from the power steering link assembly.
d. Release the lock of connector (E) and disconnect connector (E) from the power steering link assembly.
e. Remove bolt (B) and the power steering ground wire from the power steering link assembly.

17. DRAIN ENGINE OIL
18. DRAIN ENGINE COOLANT
19. DRAIN AUTOMATIC TRANSMISSION FLUID
20. REMOVE INTAKE AIR CONNECTOR PIPE
21. REMOVE AIR CLEANER ASSEMBLY
a. Disconnect the MAF meter connect and clamp.
b. Remove the 3 bolts and air cleaner assembly.

22. DISCONNECT RADIATOR HOSE INLET
23. DISCONNECT RADIATOR HOSE OUTLET
24. DISCONNECT NO.1 OIL COOLER INLET TUBE
25. DISCONNECT NO.1 OIL COOLER OUTLET TUBE
26. REMOVE RADIATOR ASSEMBLY
a. Removal procedure.

27. DISCONNECT NO.2 FUEL PIPE SUB-ASSEMBLY
a. Remove the No.2 fuel pipe clamp.

b. Disconnect the fuel tube connector connected to the fuel main tube, then pinch and pull the connector.

28. REMOVE FAN AND GENERATOR V-BELT

29. DISCONNECT HEATER WATER INLET HOSE A
a. Remove the clamp and disconnect the heater water inlet hose A.

30. DISCONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)
a. Remove the clamp and disconnect the heater water outlet hose A.

31. DISCONNECT UNION TO CHECK VALVE HOSE
a. Remove the clamp and disconnect the union to check valve hose.

32. DISCONNECT COOLER COMPRESSOR ASSEMBLY
a. Disconnect the connector.
b. Remove the 3 bolts, nut and bracket.
c. Remove the compressor.

33. REMOVE FRONT CONSOLE UPPER PANEL GARNISH
34. REMOVE CONSOLE UPPER PANEL ASSEMBLY
35. REMOVE INSTRUMENT PANEL FINISH PANEL END RH
36. REMOVE INSTRUMENT PANEL FINISH PANEL END LH
37. DISCONNECT HEATED OXYGEN SENSOR CONNECTOR
a. Disconnect the 2 oxygen sensor connectors.
b. Disconnect the grommet and pass the sensor connector out of the cabin through the floor panel.

38. REMOVE FRONT FLOOR BRACE CENTER
a. Remove the 4 bolts and front floor brace center.

39. REMOVE FRONT EXHAUST PIPE ASSEMBLY
40. REMOVE FRONT NO.5 FLOOR HEAT INSULATOR
41. REMOVE FRONT NO.6 FLOOR HEAT INSULATOR
42. REMOVE FRONT NO.1 FLOOR HEAT INSULATOR
a. Remove the 4 nuts and heat insulator.

43. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

44. REMOVE FRONT TWC
a. Remove the 6 nuts and 2 TWCs.

b. Remove the 2 gaskets from the 2 TWCs.

45. REMOVE NO.1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
a. Remove the 2 bolts and support bracket.

46. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
a. Remove the nut and disconnect the shifting rod.

47. DISCONNECT SHOCK ABSORBER ASSEMBLY FRONT LH
a. Support the front suspension lower arm with a jack.

NOTICE: Be sure to place a wooden block between the jack and the front suspension lower arm to avoid damage.

b. Loosen the bolt while holding the nut. Disconnect the lower part of the front shock absorber from the front suspension lower arm.

NOTICE: Do not remove the nut.

48. DISCONNECT HEIGHT CONTROL SENSOR LINK
a. Remove the nut and disconnect the height control sensor link.

49. DISCONNECT SHOCK ABSORBER ASSEMBLY FRONT RH
a. Support the front suspension lower arm with a jack.

NOTICE: Be sure to place a wooden block between the jack and the front suspension lower arm to avoid damage.

b. Loosen the bolt while holding the nut. Separate the lower part of the front shock absorber from the front suspension lower arm.

NOTICE: Do not remove the nut.

50. DISCONNECT LOWER BALL JOINT ASSEMBLY FRONT RH
a. Remove the 2 bolts and disconnect the steering knuckle from the lower ball joint.

51. DISCONNECT LOWER BALL JOINT ASSEMBLY FRONT LH
a. Remove the 2 bolts and steering knuckle from the lower ball joint.