Transmission Installation
AUTOMATIC TRANSMISSION ASSEMBLYINSTALLATION
1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
a. Using calipers and a straight edge, measure dimension A between the transmission and the end surface of the drive plate.
b. Aligning the matchmarks on the transmission case and torque converter, engage the splines of the input shaft and turbine runner.
c. Engage the splines of the stator shaft and stator while the torque converter clutch.
HINT: Turn the torque converter clutch approximately 180°.
d. Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.
NOTICE: Do not push on the torque converter when aligning the matchmarks.
e. Using calipers and a straight edge, measure the dimension B shown in the illustration and check that B is greater than A measured in step (a).
Standard: A + 1 mm (0.03937 inch) or more
2. INSTALL TRANSMISSION OIL COOLER
a. Install 2 new O-rings to the automatic transmission assembly.
b. Install the transmission oil cooler to the automatic transmission assembly with the 3 bolts.
Torque: 21 Nm (214 kgf-cm, 15 ft. lbs.)
3. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH
a. Install the transmission control shaft to the neutral start switch assembly with the nut.
Torque: 16 Nm (163 kgf-cm, 12 ft. lbs.)
4. INSTALL ENGINE MOUNTING INSULATOR REAR NO. 1
a. Install the engine mounting insulator rear No. 1 to the automatic transmission assembly with the 4 bolts.
Torque: 12 Nm (120 kgf-cm, 9 ft. lbs.)
5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
a. Install the automatic transmission assembly to the engine with the 9 bolts.
Torque:
Bolt A and B 71 Nm (724 kgf-cm, 52 ft. lbs.)
Bolt B 37 Nm (377 kgf-cm, 27 ft. lbs.)
HINT: Make sure that the mark is as shown in the illustration.
6. INSTALL WATER BY-PASS HOSE
a. Install the 2 water by-pass hoses to the transmission assembly.
b. Install the water by-pass hose clamp with the bolt.
Torque: 20 Nm (204 kgf-cm, 15 ft. lbs.)
7. INSTALL WIRE HARNESS
a. Install the wire harness clamps to the automatic transmission assembly with the 2 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)
8. INSTALL CONNECTOR
a. Tilt down the automatic transmission assembly.
b. Connect the neutral start switch connector, transmission wire connector and 2 transmission revolution sensor connectors.
HINT: Push up the lever until the claw of the transmission wire connector makes a connection sound.
9. INSTALL ENGINE REAR MOUNTING MEMBER
a. Install the engine rear mounting member to the automatic transmission assembly with the 4 nuts.
Torque: 13 Nm (133 kgf-cm, 10 ft. lbs.)
b. Install the engine rear mounting member to the body with the 4 bolts.
Torque: 26 Nm (260 kgf-cm, 19 ft. lbs.)
10. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
a. Temporarily tighten the floor shift gear shifting rod sub-assembly with the nut.
11. INSTALL EXHAUST PIPE NO. 1 SUPPORT BRACKET SUB-ASSEMBLY
a. Install the exhaust pipe No. 1 support bracket sub assembly to the automatic transmission assembly with the 2 bolts.
Torque: 43 Nm (438 kgf-cm, 32 ft. lbs.)
12. INSTALL DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT
a. Install the 6 torque converter clutch setting bolts.
Torque: 41 Nm (418 kgf-cm, 30 ft. lbs.)
HINT: First install the black colored bolt and then the remaining 5 bolts.
13. INSTALL STARTER ASSEMBLY
14. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
15. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY
16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
17. ADJUST SHIFT LEVER POSITION
18. INSPECT SHIFT LEVER POSITION
19. INSTALL FRONT EXHAUST PIPE ASSEMBLY
20. INSTALL ENGINE UNDERCOVER AIR GUIDE BRACKET
21. ADD COOLANT
22. ADD AUTOMATIC TRANSMISSION FLUID
23. ADJUST COOLANT
24. CHECK FOR ENGINE COOLANT LEAKS
25. CHECK FOR EXHAUST GAS LEAKS
26. INSTALL ENGINE UNDER COVER NO. 2
27. INSTALL ENGINE UNDER COVER
28. RESET MEMORY
29. PERFORM INITIALIZATION