Disassembly

CLUTCH DRUM AND INPUT SHAFT ASSEMBLY

COMPONENTS:

COMPONENTS:

DISASSEMBLY





1. FIX CLUTCH DRUM AND INPUT SHAFT
a. Place the oil pump onto the torque converter clutch, and then place the clutch drum and input shaft onto the oil pump.

2. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY





a. Using a screwdriver, remove the snap ring from the clutch drum and input shaft.





b. Remove the reverse clutch hub sub-assembly with the reverse clutch reaction sleeve, the clutch cushion plate, the reverse clutch flange, the 5 rear clutch discs, and the 4 clutch plates from the forward clutch hub.





3. REMOVE REVERSE CLUTCH REACTION SLEEVE
a. Remove the reverse clutch reaction sleeve from the reverse clutch hub sub-assembly.





4. REMOVE REAR CLUTCH DISC
a. Remove the clutch cushion plate, the reverse clutch flange, the 4 plates and the 5 discs from the reverse clutch hub.

5. INSPECT REAR CLUTCH DISC
6. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY





7. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY

a. Remove the forward clutch hub sub-assembly and thrust washer from the clutch drum assembly.

b. Remove the 2 thrust needle roller bearings and the thrust bearing race from the forward clutch hub subassembly.





8. INSPECT FORWARD CLUTCH HUB SUB-ASSEMBLY





9. REMOVE COAST CLUTCH HUB SUB-ASSEMBLY
a. Remove the coast clutch hub sub-assembly from the clutch drum sub-assembly.

10. INSPECT 1 WAY NO. 4 CLUTCH ASSEMBLY





11. REMOVE 1 WAY NO. 4 CLUTCH ASSEMBLY
a. Remove the 1 way No. 4 clutch assembly and the clutch hub thrust washer from the coast clutch hub.





12. REMOVE FORWARD CLUTCH HUB CLUTCH DISC

a. Using a screwdriver, remove the hole snap ring.





b. Remove the flange, cushion plate, 4 discs and 5 plates from the input shaft.

13. INSPECT FORWARD CLUTCH HUB CLUTCH DISC
14. REMOVE COAST CLUTCH DISC





a. Using a screwdriver, remove the hole snap ring.





b. Remove the flange, the 4 discs and the 4 plates from the input shaft.

15. INSPECT COAST CLUTCH DISC
16. REMOVE INPUT SHAFT





a. Remove the thrust needle roller bearing and the thrust bearing race from the input shaft.





b. Remove the input shaft from the clutch drum.





c. Remove the thrust needle roller bearing and thrust bearing race from the clutch drum.





17. REMOVE INPUT SHAFT OIL SEAL RING
a. Remove the 4 oil seal rings from the input shaft.

18. REMOVE CLUTCH BALANCER NO. 1





a. Place SST on the clutch balancer No. 1, and compress the return spring with a press.
SST 09350-30020 (09350-07040), 09316-20011
b. Using SST, remove the snap ring.
SST 09350-30020 (09350-07070)





c. Remove the clutch balancer No. 1 and the forward clutch return spring from the input shaft.





d. Remove the D-ring from the clutch balancer No. 1.

19. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY
20. REMOVE FORWARD CLUTCH PISTON SUB-ASSEMBLY





a. Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the input shaft to remove the forward clutch piston.





b. Remove the coast clutch piston from the forward clutch piston.
c. Remove the O-ring from the forward clutch piston.





21. REMOVE REVERSE CLUTCH FLANGE
a. Remove the reverse clutch flange from the clutch drum assembly.

22. REMOVE DIRECT CLUTCH DISC





a. Using a screwdriver, remove the 2 hole snap rings from the clutch drum assembly.





b. Remove the direct clutch flange, the 5 plates and the 5 discs from the clutch drum assembly.

23. INSPECT DIRECT CLUTCH DISC





24. REMOVE CLUTCH BALANCER NO. 3
a. Place SST on the clutch balancer No. 3, and compress the return spring with a press.
SST 09387-00070
b. Using SST, remove the snap ring.
SST 09350-30020 (09350-07070)
c. Remove the clutch balancer No. 3.





25. REMOVE REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY
a. Remove the reverse clutch return spring and the 0ring from the reverse clutch piston.

26. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY
27. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY





a. Remove the reverse clutch piston sub-assembly from the clutch drum sub-assembly.





b. Remove the O-ring from the reverse clutch piston sub-assembly.





c. Remove the O-ring from the clutch drum subassembly.

28. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY





a. Place SST on the direct clutch piston, and compress the return spring with a press.
SST 09350-30020 (09350-07070), 09518-36020
b. Using SST, remove the snap ring.





c. Remove the clutch balancer No. 2 and the direct clutch return spring sub-assembly.
d. Remove the O-ring from the clutch balancer No. 2.





e. Using 2 screwdrivers, remove the direct clutch piston sub-assembly from the clutch drum.





f. Remove the 2 O-rings from the direct clutch piston sub-assembly.

29. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY.