Parking Brake Pedal: Service and Repair
PARKING BRAKE PEDALComponents:
Components:
Components 3GR-FSE:
Components 3UZ-FE:
Components 2wd:
Components 4wd:
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY
3. REMOVE FRONT SEAT ASSEMBLY
4. REMOVE REAR SEAT CUSHION ASSEMBLY
5. REMOVE AIR NO.6 DUCT REAR
a. Remove the 2 plugs, 2 screws and air No.6 duct rear.
6. REMOVE FRONT DOOR SCUFF PLATE
7. REMOVE FRONT DOOR OPENING TRIM COVER
8. REMOVE REAR DOOR SCUFF PLATE
9. REMOVE CENTER PILLAR LH GARNISH LOWER
10. REMOVE CONSOLE UPPER PANEL GARNISH FRONT
11. REMOVE FRONT ASH RECEPTACLE ASSEMBLY
12. REMOVE INSTRUMENT PANEL FINISH LH PANEL END
13. REMOVE INSTRUMENT PANEL FINISH RH PANEL END
14. REMOVE CONSOLE BOX PLATE
15. REMOVE CONSOLE BOX REGISTER ASSEMBLY
16. REMOVE CONSOLE BOX
17. REMOVE INSTRUMENT SIDE PANEL
18. REMOVE INSTRUMENT PANEL UNDER NO.1 COVER SUB-ASSEMBLY
19. REMOVE INSTRUMENT PANEL SAFETY NO.1 PAD SUB-ASSEMBLY
20. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY
21. REMOVE ACCELERATOR PEDAL (for 2WD)
22. REMOVE FRONT FLOOR SILENCER PAD (for 2WD)
23. REMOVE AIR NO.2 DUCT REAR
24. REMOVE FRONT FLOOR BRACE CENTER (for 3GR-FSE)
25. DISCONNECT HEATED OXYGEN SENSOR (for 3GR-FSE)
26. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 3GR-FSE)
27. REMOVE FRONT FLOOR HEAT NO.1 INSULATOR (for 3GR-FSE)
28. REMOVE REAR PROPELLER SHAFT ASSEMBLY (for 3GR-FSE)
29. REMOVE FRONT FLOOR BRACE CENTER (for 3UZ-FE)
30. REMOVE REAR NO.1 FLOOR PANEL BRACE (for 3UZ-FE)
31. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 3UZ-FE)
32. REMOVE FRONT FLOOR HEAT NO.1 INSULATOR (for 3UZ-FE)
33. REMOVE REAR PROPELLER SHAFT ASSEMBLY (for 3UZ-FE)
34. REMOVE DASH PANEL INSULATOR NO.3 PAD
35. REMOVE CENTER AIRBAG SENSOR ASSEMBLY
36. REMOVE FRONT FLOOR REAR UPPER SUB PANEL
a. Turn back the floor carpet in order to remove the front floor rear upper sub panel.
b. Disengage the 6 clamps and remove the 4 bolts and front floor rear upper sub panel.
37. REMOVE PARKING BRAKE PEDAL
a. Remove the parking brake return with damper spring.
b. Remove the 2 bolts and separate the parking brake No.2 and No.3 cable assemblies from the parking brake equalizer.
c. Slide the rubber boot as shown in the illustration.
d. Remove the parking brake equalizer from the parking brake No.1 cable assembly
2wd:
e. 2WD: Remove the 2 bolts and 3 nuts, and separate the parking brake No.1 cable assembly from the body
4wd:
f. 4WD: Remove the 2 bolts and 4 nuts, and separate the parking brake No.1 cable assembly from the body
g. Remove the 2 nuts and separate the instrument panel junction block assembly.
h. Disconnect the connector.
i. Remove the 3 nuts and parking brake pedal from the body.
DISASSEMBLY
1. REMOVE PARKING PEDAL PAD
a. Disengage the claw and remove the parking pedal pad from the parking brake pedal.
2. REMOVE PARKING BRAKE SWITCH
a. Remove the screw and parking brake switch from the parking brake pedal.
3. REMOVE PARKING BRAKE NO.1 CABLE ASSEMBLY
a. Pull up the parking brake pedal claw.
b. Remove the lock nut and wire adjusting No.1 nut of the parking brake No.1 cable assembly from the parking brake pedal.
c. Remove the clip and parking brake No.1 cable assembly from the parking brake pedal.
REASSEMBLY
1. INSTALL PARKING BRAKE NO.1 CABLE ASSEMBLY
a. Pass the parking brake No.1 cable assembly through the parking brake pedal and hold the cable with the clip.
b. Pass the parking brake cable through the pedal guide. Temporarily tighten the wire adjusting No.1 nut and lock nut.
HINT: Fully tighten the wire adjusting No.1 nut and lock nut when adjusting the parking brake pedal free play.
c. Fully bend the parking brake pedal claw.
2. INSTALL PARKING BRAKE SWITCH
a. Install the parking brake switch with the screw.
3. INSTALL PARKING PEDAL PAD
a. Engage the claw and install the parking pedal pad on the parking brake pedal.
INSTALLATION
1. INSTALL PARKING BRAKE PEDAL
a. Temporarily install the parking brake pedal by loosely tightening the 3 nuts.
b. Fully tighten the 3 nuts in the order shown in the illustration.
Torque: 13 Nm (133 kgf-cm, 10 ft. lbs.)
c. Connect the connector.
d. Install the instrument panel junction block assembly with the 2 nuts.
2wd:
e. 2WD: Install the parking brake No.1 cable assembly to the body with the 3 nuts and 2 bolts.
Torque:
Nut 6.0 Nm (61 kgf-cm, 53 inch lbs.)
Bolt 8.0 Nm (82 kgf-cm, 71 inch lbs.)
4wd:
f. 4WD: Install the parking brake No.1 cable assembly to the body with the 4 nuts and 2 bolts.
Torque:
Nut 6.0 Nm (61 kgf-cm, 53 inch lbs.)
Bolt 8.0 Nm (82 kgf-cm, 71 inch lbs.)
g. Install the parking brake equalizer to the parking brake No.1 cable assembly.
h. Slide the rubber boot back as shown in the illustration.
i. Connect the parking brake No.2 and No.3 cable assemblies to the parking brake equalizer.
j. Install the parking brake No.2 and No.3 cable assemblies with the 2 bolts.
Torque: 6.0 Nm (61 kgf-cm, 53 inch lbs.)
k. Install the parking brake return with damper spring.
2. INSTALL FRONT FLOOR REAR UPPER SUB PANEL
a. Install the front floor rear upper sub panel with the 4 bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)
b. Engage the clamps.
3. INSTALL CENTER AIRBAG SENSOR ASSEMBLY
4. INSTALL DASH PANEL INSULATOR NO.3 PAD
5. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 3GR-FSE)
6. INSPECT AND ADJUST NO.2 AND NO.3 JOINT ANGLE (for 3GR-FSE)
7. INSTALL FRONT FLOOR HEAT NO.1 INSULATOR (for 3GR-FSE)
8. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 3GR-FSE)
9. INSTALL HEATED OXYGEN SENSOR (for 3GR-FSE)
10. INSTALL FRONT FLOOR BRACE CENTER (for 3GR-FSE)
11. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 3UZ-FE)
12. FULLY TIGHTEN CENTER SUPPORT NO.1 BEARING ASSEMBLY (for 3UZ-FE)
13. INSPECT AND ADJUST NO.2 AND NO.3 JOINT ANGLE (for 3UZ-FE)
14. INSTALL FRONT FLOOR HEAT NO.1 INSULATOR (for 3UZ-FE)
15. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 3UZ-FE)
16. INSTALL REAR NO.1 FLOOR PANEL BRACE (for 3UZ-FE)
17. INSTALL FRONT FLOOR BRACE CENTER (for 3UZ-FE)
18. INSTALL AIR NO.2 DUCT REAR
19. INSTALL FRONT FLOOR SILENCER PAD (for 2WD)
20. INSTALL ACCELERATOR PEDAL (for 2WD)
21. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
22. INSTALL INSTRUMENT PANEL SAFETY NO.1 PAD SUB-ASSEMBLY
23. INSTALL INSTRUMENT PANEL UNDER NO.1 COVER SUB-ASSEMBLY
24. INSTALL INSTRUMENT SIDE PANEL
25. INSTALL CONSOLE BOX
26. INSTALL CONSOLE BOX REGISTER ASSEMBLY
27. INSTALL CONSOLE BOX PLATE
28. INSTALL INSTRUMENT PANEL FINISH LH PANEL END
29. INSTALL INSTRUMENT PANEL FINISH RH PANEL END
30. INSTALL FRONT ASH RECEPTACLE ASSEMBLY
31. INSTALL CONSOLE UPPER PANEL GARNISH FRONT
32. INSTALL CENTER PILLAR GARNISH LOWER
33. INSTALL REAR DOOR SCUFF PLATE
34. INSTALL FRONT DOOR OPENING TRIM COVER
35. INSTALL FRONT DOOR SCUFF PLATE
36. INSTALL AIR NO.6 DUCT REAR
a. Install the air No.6 duct rear with the 2 screws.
b. Install the 2 plugs on the air No.6 duct rear.
37. INSTALL REAR SEAT CUSHION ASSEMBLY
38. INSTALL FRONT SEAT ASSEMBLY
39. INSTALL FRONT SEAT OUTER BELT ASSEMBLY
40. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
41. INSPECT PARKING BRAKE PEDAL TRAVEL
42. ADJUST PARKING BRAKE PEDAL TRAVEL
43. PERFORM INITIALIZATION
44. INSPECT SRS WARNING LIGHT
45. INSPECT FRONT SEAT ASSEMBLY
46. CHECK FOR EXHAUST GAS LEAKS