Brake Pedal Assy: Service and Repair
BRAKE PEDALComponents:
Components VSC:
Components ECB:
REMOVAL
1. PRECAUTION
2. REMOVE COOL AIR INTAKE DUCT SEAL
3. REMOVE ENGINE ROOM SIDE COVER LH
4. REMOVE ENGINE ROOM COVER SIDE
5. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH
6. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH
7. REMOVE FRONT WIPER ARMAND BLADE ASSEMBLY LH
8. REMOVE FRONT WIPER ARMAND BLADE ASSEMBLY RH
9. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
10. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
11. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY
12. PERFORM ACCUMULATOR ZERO DOWN (w/ECB)
13. REMOVE BRAKE CONTROL OFF (w/ECB)
14. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
15. SEPARATE ENGINE ROOM RELAY NO.3 BLOCK (w/VSC)
16. REMOVE FRONT WHEEL
17. DRAIN BRAKE FLUID
NOTICE: If brake fluid leaks onto any painted surface, wash or otherwise remove it completely.
18. REMOVE CONSOLE UPPER PANEL GARNISH FRONT
19. REMOVE CONSOLE PANEL UPPER PANEL SUBASSEMBLY
20. REMOVE INSTRUMENT PANEL FINISH PANEL END LH
21. REMOVE FRONT DOOR SCUFF PLATE LH
22. REMOVE FRONT DOOR OPENING TRIM COVER LH
23. REMOVE INSTRUMENT SIDE PANEL LH
24. REMOVE INSTRUMENT PANEL UNDER COVER NO.1 SUB-ASSEMBLY
25. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1
26. REMOVE INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER
27. REMOVE BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY (w/VSC)
28. REMOVE ABS AND TRACTION ACTUATOR ASSEMBLY (w/VSC)
29. REMOVE SKID CONTROL ECU ASSEMBLY (w/ECB)
30. REMOVE BRAKE ACTUATOR ASSEMBLY WITH ACTUATOR BRACKET (w/ECB)
31. REMOVE RESERVOIR TUBE NO.1 HOSE (w/ECB)
32. REMOVE BRAKE PEDAL RETURN SPRING (w/ECB)
33. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS (w/ECB)
34. REMOVE BRAKE MASTER CYLINDER ASSEMBLY WITH STROKE SIMULATOR (w/ECB)
35. REMOVE BRAKE BOOSTER GASKET (w/ECB)
36. REMOVE BRAKE PEDAL RETURN SPRING (w/VSC)
37. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS (w/VSC)
38. REMOVE BRAKE BOOSTER ASSEMBLY (w/VSC)
39. REMOVE BRAKE BOOSTER GASKET (w/VSC)
a. Remove the brake booster gasket.
40. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY (w/VSC)
a. Disconnect the 2 connectors.
b. Disengage the wire harness clamp.
c. Remove the bolt and brake pedal support assembly
41. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY (w/ECB)
a. Disconnect the 3 connectors.
b. Disengage the wire harness clamp.
c. Remove the bolt and brake pedal support assembly
DISASSEMBLY
1. REMOVE STOP LIGHT SWITCH ASSEMBLY
a. Loosen the lock nut and remove the stop light switch assembly
2. REMOVE CUSHION
a. Remove the cushion.
3. REMOVE BRAKE PEDAL PAD
a. Remove the brake pedal pad.
4. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY
REASSEMBLY
1. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY
2. INSTALL BRAKE PEDAL PAD
3. INSTALL CUSHION
4. INSTALL STOP LIGHT SWITCH ASSEMBLY
a. Temporarily install the stop light switch assembly with the lock nut.
b. Fully tighten the stop light switch assembly with the lock nut after inspecting and adjusting brake pedal height.
INSTALLATION
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (w/VSC)
a. Install the brake pedal support assembly with the bolt.
Torque: 21 Nm (214 kgf-cm, 16 ft. lbs.)
b. Engage the wire harness clamp.
c. Connect the 2 connectors.
2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (w/ECB)
a. Install the brake pedal support assembly with the bolt.
Torque: 21 Nm (214 kgf-cm, 16 ft. lbs.)
b. Engage the wire harness clamp.
c. Connect the 3 connectors.
3. INSTALL BRAKE BOOSTER GASKET (w/VSC)
4. INSTALL BRAKE BOOSTER ASSEMBLY (w/VSC)
5. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (w/VSC)
6. INSTALL BRAKE PEDAL RETURN SPRING (w/VSC)
7. INSTALL ABS AND TRACTION ACTUATOR ASSEMBLY (w/VSC)
8. INSTALL BRAKE ACTUATOR ASSEMBLY WITH ACTUATOR BRACKET (w/ECB)
9. INSTALL BRAKE BOOSTER GASKET (w/ECB)
10. INSTALL BRAKE MASTER CYLINDER ASSEMBLY WITH STROKE SIMULATOR (w/ECB)
11. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (w/ECB)
12. INSTALL BRAKE PEDAL RETURN SPRING (w/ECB)
13. INSTALL RESERVOIR TUBE NO.1 HOSE (w/ECB)
14. INSTALL SKID CONTROL ECU ASSEMBLY (w/ECB)
15. INSTALL ENGINE ROOM RELAY NO.3 BLOCK
16. CONNECT BATTERY NEGATIVE TERMINAL
17. DISABLE BRAKE CONTROL (w/ECB)
18. ADD RESERVOIR WITH BRAKE FLUID (w/ECB)
19. BLEED BRAKE RESERVOIR TUBE NO.1 HOSE (w/ECB)
20. BLEED MASTER CYLINDER (w/ECB)
21. BLEED FRONT BRAKE SYSTEMS (w/ECB)
22. BLEED REAR BRAKE SYSTEM (w/ECB)
23. PERFORM ACCUMULATOR ZERO DOWN (w/ECB)
24. CHECK BRAKE FLUID LEVEL (w/ECB)
25. CLEAR DTC (w/ECB)
26. PERFORM LINER VALVE OFFSET LEARNING (w/ECB)
27. ADD BRAKE FLUID (w/VSC)
28. BLEED MASTER CYLINDER (w/VSC)
29. BLEED BRAKE LINE (w/VSC)
30. BLEED ABS AND TRACTION ACTUATOR ASSEMBLY (w/VSC)
31. INSPECT FLUID LEVEL IN RESERVOIR (w/VSC)
32. INSPECT BRAKE FLUID LEAKAGE
33. INSPECT AND ADJUST BRAKE PEDAL HEIGHT
34. INSPECT PEDAL FREE PLAY
35. INSPECT PEDAL RESERVE DISTANCE
36. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER
37. INSTALL INSTRUMENT PANEL SAFETY PAD NO.1 SUB-ASSEMBLY
38. INSTALL INSTRUMENT PANEL UNDER COVER NO.1 SUB-ASSEMBLY
39. INSTALL INSTRUMENT SIDE PANEL LH
40. INSTALL FRONT DOOR OPENING TRIM COVER LH
41. INSTALL FRONT DOOR SCUFF PLATE LH
42. INSTALL INSTRUMENT PANEL FINISH PANEL END LH
43. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY
44. INSTALL CONSOLE UPPER PANEL GARNISH FRONT
45. INSTALL FRONT WHEEL
46. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY
47. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
48. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
49. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
50. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
51. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH
52. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH
53. INSTALL ENGINE ROOM COVER SIDE
54. INSTALL ENGINE ROOM SIDE COVER LH
55. INSPECT VSC SENSOR SIGNAL
56. INSPECT ACTUATOR WITH INTELLIGENT TESTER (w/VSC)
57. INSPECT SRS WARNING LIGHT
58. PERFORM INITIALIZATION
a. Some systems need initialization after reconnecting the cable to the negative battery terminal.