FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Replacement

REPLACEMENT





1. REMOVE RADIATOR SIDE DEFLECTOR RH
(a) Remove the 8 clips, then remove the radiator lower air deflector.





2. REMOVE AIR CLEANER INLET ASSEMBLY
(a) Remove the wire harness clamp.
(b) Remove the 2 vacuum hoses from the hose clamp.
(c) Remove the 2 bolts, then remove the air cleaner inlet.
3. REMOVE BATTERY
4. REMOVE BATTERY TRAY





5. REMOVE AIR CLEANER ASSEMBLY
(a) Disconnect the mass air flow meter connector.
(b) Disconnect the 4 vacuum hoses.
(c) Loosen the 2 air cleaner cap bolts.
(d) Loosen the air cleaner hose clamp bolt, then remove the air cleaner cap.
(e) Remove the air cleaner filter element.





(f) Disconnect the VSV connector.
(g) Disconnect the vacuum hose.
(h) Remove the 3 bolts.
(i) Remove the wire harness from the 2 wire harness clamps, then remove the air cleaner case.





6. REMOVE AIR CLEANER BRACKET
(a) Remove the 2 bolts, then remove the air cleaner bracket.





7. REMOVE AIR CLEANER INLET NO.1
(a) Remove the bolt, then remove the air cleaner inlet No.1.





8. REMOVE STARTER ASSEMBLY
(a) Disconnect the starter connector.
(b) Open the terminal cap.
(c) Remove the nut, then disconnect the starter wire.





(d) Remove the 2 bolts, then remove the starter.

9. INSTALL STARTER ASSEMBLY
Torque:
37 Nm (380 kgf-cm, 26 ft-lbf) for bolt
9.8 Nm (100 kgf-cm, 7 ft-lbf) for nut

10. INSTALL AIR CLEANER INLET NO.1
Torque: 5.0 Nm (51 kgf-cm, 44 in.-lbf)





11. INSTALL AIR CLEANER BRACKET
(a) Install the air cleaner bracket with the 2 bolts. Using several steps, tighten the bolts uniformly in the sequence shown in the illustration.
Torque: 7.5 Nm (76 kgf-cm, 66 in.-lbf)





12. INSTALL AIR CLEANER ASSEMBLY
(a) Install the air cleaner case to the air cleaner inlet No.1 as shown in the illustration.
(b) Install the wire harness to the 2 wire harness clamps.
(c) Using several steps, tighten the 3 bolts uniformly in the sequence shown in the illustration.
Torque: 5.0 Nm (51 kgf-cm, 44 in.-lbf)
(d) Connect the vacuum hose.
(e) Connect the VSV connector.
(f) Install the air cleaner filter element.
(g) Install the air cleaner cap, then tighten the air cleaner hose clamp bolt.
(h) Tighten the 2 air cleaner cap bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in.-lbf)
(i) Connect the 4 vacuum hoses.
(1) Connect the mass air flow meter connector.

13. INSTALL BATTERY TRAY
14. INSTALL BATTERY
Torque:
9.0 Nm (92 kgf-cm, 79 in.-lbf) for bolt
3.5 Nm (36 kgf-cm, 31 in.-lbf) for nut
5.4 Nm (55 kgf-cm, 48 in.-lbf) for terminal

15. INSTALL AIR CLEANER INLET ASSEMBLY
Torque: 5.0 Nm (55 kgf-cm, 44 in.-lbf)

16. CHECK CONNECTION OF VACUUM HOSE
17. INSTALL RADIATOR SIDE DEFLECTOR RH
18. PERFORM SYSTEM INITIALIZATION