Accelerator & Brake Pedal Overhaul

Part 1 Of 2:

Part 2 Of 2:

OVERHAUL
1. PRECAUTION
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE STEERING WHEEL COVER LOWER NO. 2
5. REMOVE CONNECTOR COVER
6. REMOVE STEERING PAD SWITCH
7. REMOVE HORN BUTTON ASSEMBLY
8. REMOVE STEERING WHEEL ASSEMBLY
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
9. REMOVE FRONT DOOR SCUFF PLATE LH
10. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY UPPER
11. REMOVE INSTRUMENT PANEL INSERT SUB-ASSEMBLY LOWER LH
12. REMOVE HEATER TO FOOT DUCT NO. 3
13. REMOVE STEERING COLUMN COVER LWR NO. 2
14. REMOVE STEERING COLUMN COVER
15. REMOVE TURN SIGNAL SWITCH ASSEMBLY
16. DISCONNECT FLOOR SHIFT PARKING LOCK CABLE ASSEMBLY
17. DISCONNECT STEERING SLIDING YOKE SUB-ASSEMBLY
18. REMOVE STEERING COLUMN HOLE COVER SUB-ASSEMBLY NO. 2
19. REMOVE STEERING COLUMN ASSEMBLY





20. REMOVE DRIVER SIDE JUNCTION BLOCK ASSEMBLY
a. Remove the 3 nuts and junction block assembly, then disconnect the connector.





21. REMOVE BRAKE PEDAL RETURN SPRING





22. REMOVE PUSH ROD PIN
a. Remove the clip and push rod pin.
23. REMOVE ACCELERATOR & BRAKE PEDAL ASSEMBLY





a. Disconnect the stop lamp switch connector.





b. Disconnect the accel position sensor connector.





c. Remove the 4 bolts, nuts and accelerator & brake pedal assembly.





24. REMOVE STOP LAMP SWITCH ASSEMBLY
a. Loosen the nut and remove the stop lamp switch assembly.
25. REMOVE BRAKE PEDAL PAD





26. REMOVE STOP LAMP SWITCH CUSHION





27. REMOVE ACCELERATOR PEDAL ASSEMBLY
a. Remove the bolt, nut and accelerator pedal assembly.





28. INSTALL ACCELERATOR PEDAL ASSEMBLY
a. Install the accelerator pedal assembly with nut and bolt.
Torque: 12 Nm (122 kgf-cm, 8.8 ft. lbs.)





29. INSTALL STOP LAMP SWITCH CUSHION
30. INSTALL BRAKE PEDAL PAD





31. INSTALL STOP LAMP SWITCH ASSEMBLY
a. Install the stop lamp switch assembly with a nut.
Torque: 26 Nm (265 kgf-cm, 19 ft. lbs.)
32. INSTALL ACCELERATOR & BRAKE PEDAL ASSEMBLY





a. Install the accelerator & brake pedal assembly with the 4 nuts and bolts.
Torque:
Nut: 13 Nm (130 kgf-cm, 9 ft. lbs.)
Bolt: 19.1 Nm (194 kgf-cm, 14 ft. lbs.)





b. Connect the accel position sensor connector.





c. Connect the stop lamp switch connector.





33. INSTALL PUSH ROD PIN
a. Install the push rod pin and clip.

HINT: Apply the lithium soap base glycol grease to the parts indicates by arrows.





34. INSTALL BRAKE PEDAL RETURN SPRING





35. INSTALL DRIVER SIDE JUNCTION BLOCK ASSEMBLY
a. Install the junction block assembly with the 3 nuts, then connect the each connector.
36. INSTALL STEERING COLUMN ASSEMBLY
37. CONNECT STEERING SLIDING YOKE SUB-ASSEMBLY
38. CONNECT FLOOR SHIFT PARKING LOCK CABLE ASSEMBLY
39. INSPECT CHECK KEY INTERLOCK OPERATION
40. INSTALL TURN SIGNAL SWITCH ASSEMBLY
41. INSPECT SPIRAL CABLE SUB-ASSEMBLY
42. INSTALL STEERING COLUMN COVER
43. INSTALL STEERING COLUMN COVER LWR NO. 2
44. INSTALL HEATER TO FOOT DUCT NO. 3
45. INSTALL INSTRUMENT PANEL INSERT SUB-ASSEMBLY LOWER LH
46. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY UPPER
47. INSTALL FRONT DOOR SCUFF PLATE LH
48. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
49. INSTALL STEERING WHEEL ASSEMBLY
50. INSPECT HORN BUTTON ASSEMBLY
51. INSTALL HORN BUTTON ASSEMBLY
52. INSTALL STEERING PAD SWITCH
53. INSTALL CONNECTOR COVER
54. INSTALL STEERING WHEEL COVER LOWER NO. 2
55. INSPECT SRS WARNING LIGHT