Replacement

REPLACEMENT

NOTE: Before changing the starter, check the following again:
- Connector connections
- Accessory installation (for example, theft deterrent system)

1. DISCHARGE FUEL SYSTEM PRESSURE
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

3. DRAIN ENGINE COOLANT
4. REMOVE INTAKE MANIFOLD ASSEMBLY




5. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY
a. Remove the bolt.
b. Pull out the water by-pass pipe from the water pump.
c. Disconnect the wire clamp from the bracket on the water by-pass pipe.
d. Remove the O-ring from the water by-pass pipe.




6. REMOVE STARTER ASSEMBLY
a. Disconnect the starter connector.
b. Remove the nut and disconnect the starter cable.
c. Remove the bolt and disconnect the engine wire protector.
d. Remove the 2 bolts and starter.

7. INSTALL STARTER ASSEMBLY




a. Install the wire clamp to the wire protector with the bolt.

Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)

b. Connect the starter cable with the nut.

Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)

c. Connect the starter connector.




d. Install the starter with the 2 bolts.

Torque: 39 N.m (398 kgf.cm, 29 ft.lbf)




8. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY
a. Install a new O-ring to the water by-pass pipe.
b. Apply soapy water to the O-ring.
c. Push in the water by-pass pipe end into the pipe hole of the water pump.
d. Install the wire clamp to the bracket on the water by-pass pipe.
e. Install the water by-pass pipe with the bolt.

Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)

9. INSTALL INTAKE MANIFOLD ASSEMBLY
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
11. PERFORM INITIALIZATION

NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

12. ADD ENGINE COOLANT
13. CHECK FOR ENGINE COOLANT LEAKS
14. CHECK FOR FUEL LEAKS