Quarter Window Glass: Service and Repair
REMOVALHINT: A bolt without a torque specification is shown in the standard bolt chart.
1. REMOVE REAR SEAT CUSHION
2. REMOVE SIDE SEATBACK ASSEMBLY
3. REMOVE REAR SEAT FLOOR BOARD NO. 4
a. Remove the seat back board carpets.
b. Remove the 2 bolts and rear floor board.
4. REMOVE DECK FLOOR BOX FRONT
a. Remove the 2 bolts and the 2 rope hook assemblies.
b. Remove the 2 bolts and 2 tether anchor brackets.
c. Remove the restraint seat tether anchor cover.
d. Remove the deck floor box front.
5. REMOVE DECK BOARD NO. 2
6. REMOVE REAR FLOOR BOARD NO. 2
7. REMOVE REAR FLOOR BOARD NO. 3
8. REMOVE TONNEAU COVER ASSEMBLY
9. REMOVE REAR FLOOR FINISH PLATE
a. Remove the 2 bolts and the 2 rope hook assemblies.
b. Remove the 3 clips.
c. Using a screwdriver, remove the rear floor finish plate.
HINT: Tape the screwdriver tip before use.
10. RH side:
REMOVE ACCESSORY SOCKET
a. Using a screwdriver, disengage the claw on the accessory socket cover from the hole in the accessory socket, then pull out the accessory socket approx. 15 mm (0.59 in.).
HINT: Tape the screwdriver tip before use.
b. Using a screwdriver, disengage the claw on the accessory socket cover from the body and remove the accessory socket and cover as a unit.
HINT: Tape the screwdriver tip before use.
c. Disconnect the connector.
d. Disassemble the accessory socket from the socket cover.
11. REMOVE DECK TRIM SIDE PANEL ASSEMBLY
a. Remove the 2 bolts and 2 floor hooks.
b. Remove the screw, bolt and clip.
c. Using a screwdriver, remove the deck trim side panel assembly, then disconnect the connector.
HINT: Tape the screwdriver tip before use.
12. REMOVE ROOF SIDE INNER GARNISH
Using a screwdriver, remove the roof side inner garnish.
HINT: Tape the screwdriver tip before use.
13. REMOVE QUARTER WINDOW GLASS
a. Using a knife, cut off the moulding as shown in the illustration.
NOTE: Do not damage the body with a knife.
b. Disconnect the connector.
c. Push a piano wire through from the interior.
d. Tie both wire ends to wooden blocks or similar object.
HINT: Apply protective tape to the outer surface to keep the surface from being scratched.
NOTE: When separating the glass, take care not to damage the paint and exterior.
e. Cut the adhesive by pulling the piano wire around it.
HINT: Cut the adhesive areas as shown in the illustration, leaving the adhesive where the clips are.
f. Push the piano wire through as shown in the illustration, and cut off the adhered part to the clips.
g. Remove the glass.
NOTE: Leave as much of the adhesive on the body as possible when cutting off the glass.
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY PANEL
a. Using a knife, cut away any rough areas on the body.
HINT: Leave as much of the adhesive on the body as possible.
b. Clean the cutting surface of the adhesive with a piece of shop rag soaked with cleaner.
HINT: Even if all the adhesive has been removed with a knife, clean the body with the shop rag.
2. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.
NOTE: Do not touch the glass face after cleaning it.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER "M"
Using a brush, coat Primer M to the exposed part of body on the vehicle side.
NOTE:
- Let the primer coating dry for 3 minutes or more.
- Do not coat Primer M to the adhesive.
- Do not keep any of the opened Primer M for later use.
4. COAT CONTACT SURFACE OF GLASS WITH PRIMER "G"
a. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
b. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
NOTE:
- Let the primer coating dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
5. APPLY ADHESIVE
a. Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent.
HINT: After cutting off the tip, finish off the adhesive within the time described in the table.
b. Load the cartridge into the sealer gun.
c. Coat the glass with adhesive as shown in the illustration.
Adhesive height: 12.5 mm (0.492 in.)
Adhesive width: 8.0 mm (0.315 in.)
6. INSTALL GLASS
a. Install the glass to the body.
b. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
NOTE: Take care not to drive the vehicle during the time described in the table.
7. INSPECT FOR LEAK AND REPAIR
a. Conduct a leak test after the hardening time has elapsed.
b. Seal any leak with sealant.
Part No. 08833-00030 or equivalent.
8. INSTALL ROOF SIDE INNER GARNISH
Install the roof side inner garnish to the body.
HINT: After cutting off the tip, finish off the adhesive within the time described in the table.
9. INSTALL DECK TRIM SIDE PANEL ASSEMBLY
a. Install the deck trim side panel with the screw, bolt and clip.
b. Install the 2 floor hooks with the 2 bolts.
10. RH side:
INSTALL ACCESSORY SOCKET
a. Assemble the accessory socket to the accessory socket cover at the position 15 mm (0.59 in.) away from full lock position and ensure that they are temporarily locked.
b. Align the cut-out on the body with the claw on the accessory socket cover, and install the accessory socket and cover to the body.
c. After installing them, push in the accessory socket approx.15 mm (0.59 in.) to lock it.
11. INSTALL REAR FLOOR FINISH PLATE
a. Install the rear floor finish plate with the 3 clips.
b. Install the 2 rope hook assemblies with the 2 bolts.
12. INSTALL TONNEAU COVER
13. INSTALL REAR FLOOR BOARD NO. 3
14. INSTALL REAR FLOOR BOARD NO. 2
15. INSTALL DECK BOARD NO. 2
16. INSTALL DECK FLOOR BOX FRONT
a. Install the deck floor box.
b. Install the 2 tether anchor brackets with the 2 bolts.
Torque: 21 N.m (214 kgf.cm, 15 ft.lbf)
c. Install the restraint seat tether anchor cover.
d. install the 2 rope hook assemblies with the 2 bolts.
17. INSTALL REAR SEAT FLOOR BOARD NO. 4
Install the rear floor board with the 2 bolts.