FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Condenser HVAC: Service and Repair

Condenser:






REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrigerant.

Specified amount: 600 ±50 g (21.16 ±1.76 oz.)

2. REMOVE AIR CLEANER DUCT AND AIR CLEANER ASSEMBLY
3. REMOVE ECU OUTLET DUCT

4. REMOVE 2 RADIATOR UPPER SUPPORTS
Remove the 2 bolts and upper supports.




5. DISCONNECT DISCHARGE HOSE AND LIQUID TUBE
Remove the 2 bolts and disconnect the hose and tube.

Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

HINT: At the time of installation, please refer to the following item.

Lubricate 2 new O-rings with compressor oil and install them to the hose and tube.




6. REMOVE CONDENSER
a. Remove the 4 bolts and 2 brackets.
b. Push the radiator toward engine.
c. Push the condenser toward radiator and pull it upward.

HINT:
At the time of installation, please refer to the following item.
If condenser is replaced, add compressor oil to the condenser.

Add 40 cc (1.4 fl. oz)
Compressor oil: ND - OIL 8 or equivalent

INSTALLATION
Installation is in the reverse order of removal.