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Canada - Engine Control - MIL ON DTC's P0031 P0051 P2238/P2241

Bulletin
TSB2092

Issue Date
March 07, 2005

Title
M.I.L. "ON" DTC P0031, P0051, P2238 AND/OR P2241

Component
ENGINE ELECTRICAL

Models
'04 - '05 ES330

Under certain driving conditions, some 2004 and 2005 model year ES330 vehicles may exhibit a M.I.L. "ON" with at least one of the following DTCs:
- P0031 (Oxygen Sensor Heater Control Circuit Low [Bank 1, Sensor 1])
- P0051 (Oxygen Sensor Heater Control Circuit Low [Bank 2, Sensor 1])
- P2238 (Oxygen Sensor Pumping Current Circuit Low (for A/F Sensor) [Bank 1, Sensor 1])
- P2241 (Oxygen Sensor Pumping Current Circuit Low (for A/F Sensor) [Bank 2, Sensor 1])

The A/F sensor manufacturing process and the Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) logic have been modified to improve these conditions.

NOTE:
- Version 12.01a or later Diagnostic Tester software is required to perform this procedure.
- Before proceeding, verify the ECM (PCM) calibration has NOT been updated by checking for the Authorized Modifications Label (shown in Step 1 of the Repair Procedure).


APPLICABLE VEHICLES:
- 2004 model year ES330 vehicles.
- 2005 model year ES330 vehicles produced BEFORE the Production Change Effective VINs shown below.






PRODUCTION CHANGE INFORMATION:






PARTS INFORMATION:






WARRANTY INFORMATION:






REQUIRED SSTS:






CALIBRATION INFORMATION:


REPAIR PROCEDURE:

1. Replace both Bank 1, Sensor 1 and Bank 2, Sensor 1 air fuel ratio sensor.






2. Check for the Authorized Modifications Label affixed to the vehicle in the location shown in Figure 1. Confirm if ECM (PCM) calibration has been updated. If not latest ECM (PCM) calibration-go to step 3.

CALIBRATION PROCEDURE:

3. Connect the Diagnostic Tester to the vehicle and select CURRENT ECU CAL from the ECU REPROGRAM MAIN MENU. Determine the vehicle's current ECU calibration (see Figure 2).






- The sample screen prints seen are the 12.01a software version, and may differ from subsequent software versions.

4. If ECU calibration ID is not the same as the "New Calibration ID" listed previously, proceed to Flash Reprogram ECM (PCM).
5. Flash Reprogram ECM (PCM)
A. Follow the procedures outlined in TSB No. 0435, "ECU Flash Reprogramming Process," and flash the ECM (PCM) with new calibration file update.
B. Enter the required information on the Authorized Modifications Label and affix it to the vehicle at the location shown in Figure 1. The Authorized Modifications Label is available through the PDC, P/N 00451-00001-25.

6. Follow the procedures outlined in TSB No. 2046, "Entering VIN During ECM (PCM) Replacement and/or DTC P0630," and write the VIN to the ECM (PCM).
7. The repair is complete. Test drive to confirm normal vehicle operation.

NOTE:
Issue of this Technical Service Bulletin is to ensure that proper repair information is available. IT DOES NOT CONSTITUTE AN AUTHORIZATION FOR REPAIR. Normal provisions of the formal warranty policy, as applicable, will apply.