Rear Planetary Gear

OVERHAUL





1. REMOVE RR PLANETARY SUN GEAR





2. INSPECT PLANETARY PINION GEAR THRUST CLEARANCE
a. Using a feeler gauge, measure the planetary pinion gear thrust clearance.
Standard clearance: 0.2 - 0.6 mm (0.008 - 0.024 inch)
Maximum clearance: 1.0 mm (0.039 inch)
If the clearance is greater than the maximum, replace the planetary gear assembly.





3. INSPECT OUTPUT SHAFT ASSY
a. Using a dial indicator, measure the inside diameter of the output shaft bushing.
Maximum inside diameter: 20.08 mm (0.791 inch)
If the inside diameter is greater than the maximum, replace the output shaft.





4. INSPECT 1 WAY NO.2 CLUTCH ASSY
a. Install the No.2 one-way clutch to rear planetary ring gear.
b. Hold the rear planetary ring gear and turn the one-way clutch.
c. The one-way clutch turns freely clockwise and locks counterclockwise.
d. Remove the No.2 one-way clutch from rear planetary ring gear.
5. REMOVE RR PLANETARY RING GEAR FLANGE SUB-ASSY





a. Using a screwdriver, remove the snap ring.





b. Remove the rear planetary ring gear flange from the rear planetary ring gear.





6. INSPECT RR PLANETARY RING GEAR FLANGE SUB-ASSY
a. Using a dial indicator, measure the inside diameter of the rear planetary ring gear bushing.
Maximum inside diameter: 38.56 mm (1.518 inch)
If the inside diameter is greater than the maximum, replace the rear planetary ring gear.





7. INSTALL RR PLANETARY RING GEAR FLANGE SUB-ASSY
a. Install the ring gear flange to the rear planetary ring gear.
b. Using a screwdriver, install the snap ring.





8. INSTALL RR PLANETARY SUN GEAR