Part 2

DISASSEMBLY
26. CHECK PISTON ROD STROKE OF 3RD COAST BRAKE





a. Using a water proof pen, place a mark in the 3rd coast brake piston rod, as shown in the illustration.





b. Using SST, measure the stroke while applying compressed air (392 kPa, 4 kgf/cm2, 57 psi).
SST 09240-00020
Piston rod stroke: 2.0 - 3.0 mm (0.079 - 0.118 inch)
If the stroke is non-standard, inspect the brake band.
27. REMOVE 3RD COAST BRAKE COVER, PISTON ASSEMBLY AND SPRING





a. Using SST, remove the snap ring.
SST 09350-30020 (09350-07060)





b. Applying compressed air to the oil hole, remove the 3rd coast brake cover, piston assembly and spring.
c. Remove the 2 O-rings from the cover.
28. REMOVE DIRECT CLUTCH WITH FORWARD CLUTCH





a. Remove the direct clutch with forward clutch from the case.





b. Remove the direct clutch from the forward clutch.





c. Remove the assembled bearing & race, thrust washer and race from the forward clutch.
29. REMOVE 3RD COAST BRAKE BAND





a. Using a screwdriver, remove the E-ring from the pin.

HINT: Apply the grease to the E-ring and pin before the work so that the ring does not fly out.

b. Remove the pin from the brake band.
c. Remove the E-ring from the pin.





d. Remove the 3rd coast brake band from the case.
30. REMOVE FORWARD CLUTCH HUB AND SUN GEAR INPUT DRUM





a. Remove the forward clutch hub and the sun gear input drum.





b. Remove the assembled bearing & race, 2 races, bearing and sun gear input drum, from forward clutch hub.





31. REMOVE 2 BRAKE DRUM GASKETS
32. REMOVE NO.1 ONE-WAY CLUTCH MULTIPLE DISC BRAKE AND FRONT PLANETARY GEAR





a. Using SST, remove the snap ring.
SST 09350-30020 (09350-07060)





b. Remove the No.1 one-way clutch from the case.





c. Remove the thrust washer from the No. 1 one-way clutch.





d. Remove the multiple disc brake from the case.





e. Remove the 2 washers and front planetary gear from the case.





f. Remove the thrust washer from the front planetary gear.





g. Remove the front & center planetary sun gear from the case.
33. REMOVE OUTPUT SHAFT WITH CENTER & REAR PLANETARY GEAR





a. Remove the 2nd brake pack (flange, 6 discs and 6 plates) from the case.
b. Remove the spring from the case.





c. Remove the output shaft with center & rear planetary gear from the case.





d. Remove the thrust washer from the output shaft with center & rear planetary gear.
34. REMOVE REAR PLANETARY RING GEAR





a. Using SST, remove the snap ring.
SST 09350-30020 (09350-07070)





b. Remove the rear planetary ring gear from the case.





c. Remove the assembled bearing & race and 2 races from the rear planetary ring gear.





d. Remove the assembled bearing & race from the case.