Water Pump: Service and Repair
REPLACEMENT1. DRAIN COOLANT
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH
4. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
5. REMOVE VANE PUMP V BELT
6. REMOVE ENGINE MOVING CONTROL ROD
7. REMOVE ENGINE MOUNTING STAY NO.2 RH
8. REMOVE GENERATOR BRACKET NO.2
9. REMOVE CRANKSHAFT PULLEY
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010, 09953-05010, 09954-05030)
10. REMOVE TIMING BELT NO.1 COVER
11. REMOVE TIMING BELT NO.2 COVER
12. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
13. REMOVE TIMING BELT GUIDE NO.2
14. REMOVE TIMING BELT
15. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
a. Remove the bolt and timing belt idler sub assembly No. 2.
16. REMOVE CAMSHAFT TIMING PULLEY
SST 09960-10010 (09962-01000, 0996-01000), 09249-63010
17. REMOVE TIMING BELT NO.3 COVER
18. REMOVE WATER PUMP ASSY
a. Remove the 4 bolts, 2 nuts and water pump assembly
19. INSTALL WATER PUMP ASSY
a. Install a new gasket and the water pump with the 4 bolts and 2 nuts.
Torque: 8 Nm (82 kgf-cm, 71 inch lbs.)
20. INSTALL TIMING BELT NO.3 COVER
21. INSTALL CAMSHAFT TIMING PULLEY
SST 09962-01000, 09963-01000), 09960-10010, 09249-63010
22. INSTALL TIMING BELT IDLER SUB-ASSY NO.2
Torque: 43 Nm (438 kgf-cm, 32 ft. lbs.)
23. INSPECT TIMING BELT
24. INSTALL TIMING BELT
SST 09960-10010 (09962-01000, 09963-01000)
25. INSTALL CHAIN TENSIONER ASSY NO.1
26. INSTALL TIMING BELT GUIDE NO.2
27. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
Torque: 28 Nm (286 kgf-cm, 21 ft. lbs.)
28. INSTALL TIMING BELT NO.2 COVER
29. INSTALL TIMING BELT NO.1 COVER
30. INSTALL CRANKSHAFT PULLEY
SST 09213-54015 (91651-60855), 09330-00021
31. INSTALL GENERATOR BRACKET NO.2
Torque: 28 Nm (286 kgf-cm, 21 ft. lbs.)
32. INSTALL ENGINE MOUNTING STAY NO.2 RH
33. INSTALL ENGINE MOVING CONTROL ROD
34. INSTALL VANE PUMP V BELT
35. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
36. INSPECT DRIVE BELT DEFLECTION AND TENSION (REFERENCE)
37. ADD COOLANT
38. CHECK ENGINE COOLANT LEAK
39. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1051 kgf-cm, 76 ft. lbs.)