FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

ABS Actuator

REPLACEMENT
1. DRAIN BRAKE FLUID

NOTICE: Wash off the brake fluted immediately if it comes into contact with a painted surface.

2. REMOVE BRAKE ACTUATOR WITH BRACKET





a. Using SST, disconnect the 6 brake lines from the actuator.
SST 09023-00100





b. Use tags or make a memo to identify the place to reconnect.
c. Disconnect the brake actuator connector.
d. Remove the 3 nuts and brake actuator with bracket.
3. REMOVE BRAKE ACTUATOR ASSEMBLY
4. INSTALL BRAKE ACTUATOR ASSEMBLY
a. Remove the 2 nuts and brake actuator from the bracket.
b. Remove the 2 holders and 3 cushions from the brake actuator.
5. INSTALL BRAKE ACTUATOR WITH BRACKET
a. Install the 3 cushions and 2 holders to the brake actuator.
b. Install the brake actuator to the bracket with the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
SST 09023-00100
6. FILL RESERVOIR WITH BRAKE FLUID





a. Install the brake actuator with the 3 nuts.
Torque: 19 Nm (194 kgf-cm, 14 ft. lbs.)
b. Connect the brake actuator connector.





c. Using SST, connect the each brake line to the correct position of brake actuator, as shown in the illustration.
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
7. BLEED MASTER CYLINDER
SST 09023-00100
8. BLEED BRAKE LINE
9. CHECK FLUID LEVEL IN RESERVOIR
10. CHECK BRAKE FLUID LEAKAGE
11. CHECK OPERATION OF BRAKE ACTUATOR