Back Window Glass: Service and Repair
REMOVAL
1. REMOVE FRONT SCUFF PLATE
a. Using a screwdriver, remove the plate.
HINT: Tape the screwdriver tip before use.
b. Employ the same manner described above to the other side.
2. REMOVE ASSIST GRIP
a. Using a screwdriver, remove the assist grip.
b. Employ the same manner described above to the other side.
3. REMOVE FRONT PILLAR GARNISHES
4. REMOVE REAR SEAT
5. REMOVE QUARTER TRIM
a. Remove the clip.
b. Using a screwdriver, remove the front seat outer belt guide.
HINT: Tape the screwdriver tip before use.
c. Using a clip remover, remove the 2 clips.
d. Pass a screwdriver between the body and quarter trim to pry it loose.
e. Remove the quarter trim.
f. Employ the same manner described above to the other side.
6. REMOVE REAR SEAT OUTER BELT GUIDE
a. Remove the guide as shown in the illustration.
b. Employ the same manner described above to the other side.
7. REMOVE ROOF SIDE INNER GARNISH
a. Using a screwdriver, remove the 2 caps.
HINT: Tape the screwdriver tip before use.
b. Remove the 2 screws and assist grip.
c. Using a screwdriver, open the seat belt shoulder anchor cover.
d. Remove the bolt and front seat outer belt shoulder anchor.
e. Remove the 4 screws.
f. Pass a screwdriver the body and inner garnish to pry it loose.
g. Remove the inner garnish.
h. Employ the same manner described above to the other side.
8. REMOVE PACKAGE TRAY TRIM
9. DISCONNECT REAR SIDE OF ROOF HEADLINING
Pull out the rear end of roof headlining with your hand and disconnect it.
10. DISCONNECT CONNECTORS ON BACK WINDOW GLASS
Disconnect the 3 connectors on the glass.
11. REMOVE LOWER MOULDING
Using a scraper, pry off the moulding from the 6 clips and remove the moulding.
HINT: Tape the scraper tip before use.
12. REMOVE OUTSIDE MOULDING
Using a knife, cut loose the moulding around the glass.
13. REMOVE BACK WINDOW GLASS
a. Push the piano wire through from the interior.
b. Tie both wire ends to a wooden block.
HINT: Apply adhesive tape to the outer surface to keep the surface from being scratched.
c. Cut the adhesive by pulling the piano wire around it.
NOTE: Do not damage the 2 stoppers with the wire.
d. Remove the glass.
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
a. Using a knife, cut away any rough areas.
HINT: Leave a little urethane layer on the body.
b. Clean the cutting surface of the urethane gum with a piece of shop rag saturated in cleaner.
HINT: Even if all the urethane has been removed, clean the body.
2. IF NECESSARY, REPLACE DAMAGED STOPPER AND MOULDING
a. Install the new stoppers as shown.
b. Install the new moulding.
3. CLEAN REMOVED GLASS
a. Using a scraper, cut away any adhesive remaining on the glass.
NOTE: Do not damage the spacers.
b. Clean the glass with a cleaner.
NOTE: Do not touch the glass after cleaning it.
4. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface and the glass run.
5. INSTALL BACK WINDOW MOULDING
a. Coat the edge of the glass with primer.
b. Coat the moulding with adhesive on all contact surfaces.
c. Install the moulding.
d. Use the scraper to remove any excess or protruding adhesive.
Part No. 08850-00801 or equivalent
6. COAT CONTACT SURFACE OF BODY WITH PRIMER M
Using a brush, coat the contact surface on the body with Primer M.
NOTE:
- Let the primer coating dry for 3 minutes or more.
- Do not coat Primer M to the adhesive.
- Do not keep any of the opened primer M for later use.
7. COAT CONTACT SURFACE OF GLASS WITH PRIMER "G"
a. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
b. When the primer is coated wrongly to the area other than the specified, wipe off with a clean shop rag before the primer dries.
NOTE:
- Let the primer coating dry for 3 minutes or more.
- Do not keep any of the opened primer G for later use.
8. APPLY ADHESIVE
a. Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT: After cutting off the tip, use all adhesive within the time described in the table.
b. Load the cartridge into the sealer gun.
c. Coat the glass with adhesive on all contact surfaces as shown.
Adhesive height:
If adhesive remains on body
3.5 - 5.0 mm (0.138 - 0.197 in.)
If no adhesive remains on body
8.0 - 10.0 mm (0.315 - 0.394 in.)
9. INSTALL GLASS
a. Position the glass so that the reference marks are lined up, and press in gently along the rim.
b. Use a spatula to remove any excess protruding adhesive.
c. Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardened.
NOTE: Take care not to drive the vehicle during the time described in the table.
10. INSPECT FOR LEAKS AND REPAIR
a. Conduct a leak test after the hardening time has elapsed.
b. Seal any leak with auto glass sealer.
Part No. 08833-00030 or equivalent
11. INSTALL BACK WINDOW LOWER MOULDING
12. CONNECT CONNECTORS ON BACK WINDOW GLASS
13. CONNECT REAR SIDE OF ROOF HEADLINING
14. INSTALL PACKAGE TRAY TRIM
15. INSTALL ROOF SIDE INNER GARNISHES
16. INSTALL FRONT SEAT OUTER BELT SHOULDER ANCHORS
Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
17. INSTALL REAR ASSIST GRIPS
18. INSTAL REAR SEAT OUTER BELT GUIDES
19. INSTALL QUARTER TRIMS
20. INSTALL FRONT SEAT OUTER BELT GUIDES
21. INSTALL REA SEAT
22. INSTALL FRONT PILLAR GARNISHES
23. INSTALL FRONT ASSIST GRIPS
24. INSTALL FRONT SCUFF PLATES