Part 3
27. INSTALL OIL PAN
a. Install the 3 magnets in the oil pan.
b. Remove any FIPG material and be careful not to drop oil on the contacting surfaces of the transmission case and oil pan.
c. Apply FIPG to the oil pan.
FIPG: Part No.08826-00090, THREE BOND 1281 or equivalent
d. Install and torque the 19 bolts.
Torque: 7.4 Nm (75 kgf.cm, 65 inch lbs.)
HINT: Replace the only "A" bolt with a new one.
28. INSTALL ONE-WAY CLUTCH
a. Install the retainer and the No.2 one-way clutch.
b. Using SST, install the snap ring.
SST 09350-30020 (09350-07070)
29. INSTALL VEHICLE SPEED SENSOR ROTOR
Install the vehicle speed sensor rotor and 2 washers.
30. INSTALL EXTENSION HOUSING
a. Install the gasket from the extension housing.
HINT: Take care not to drop the gasket.
b. Clean the threads of the bolts and case with white gasoline.
c. Apply FIPG to the extension housing.
FIPG: Part No.08826-00090, THREE BOND 1281 or equivalent
d. Install the extension housing with new 6 bolts.
Torque: 34 Nm (345 kgf.cm, 25 ft. lbs.)
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 45 mm (1.772 inch)
Bolt B: 35 mm (1.378 inch)
31. INSTALL TRANSMISSION OUTPUT FLANGE
a. Using SST, install a new oil seal to the output flange.
SST 09950-60010 (09951-00350) 09950-70010 (09951-07100)
b. Install the output flange.
c. Using a deeper socket wrench of 30 mm, install a new nut.
Torque: 126 Nm (1,280 kgf.cm, 92 ft. lbs.)
HINT: Shift the manual valve lever to the P position.
d. Using a hammer and chisel, stake the nut.
32. REMOVE TRANSMISSION CASE FROM OVERHAUL ATTACHMENT
33. INSTALL TRANSMISSION HOUSING
a. Clean the threads of the bolts and case with white gasoline.
b. Apply seal packing or equivalent to the 6 bolts.
Seal packing: Part No. 08833-00070, THREE BOND 1324 or equivalent.
c. Install the transmission housing with the 6 bolts.
Torque:
A (14 mm bolt): 34 Nm (345 kgf.cm, 25 ft. lbs.)
B (17 mm bolt): 57 Nm (580 kgf.cm, 42 ft. lbs.)
34. INSTALL VEHICLE SPEED SENSORS
a. Coat 2 new O-rings with ATF and install it to the speed sensor.
b. Install the 2 vehicle speed sensors.
c. Install the bolts.
Torque: 5.4 Nm (55 kgf.cm, 48 inch lbs.)
35. INSTALL UNION AND ELBOW
a. Coat 2 new O-rings with ATF, install them to union and elbow.
b. Install the union.
Torque: 29 Nm (300 kgf.cm, 22 ft. lbs.)
c. Install the elbow.
Torque: 29 Nm (300 kgf.cm, 22 ft. lbs.)
36. INSTALL PARK/NEUTRAL POSITION SWITCH
a. Install the park/neutral position switch onto the manual valve lever shaft and temporarily install the adjusting bolt.
b. Install the grommet and a new lock washer. Install and torque the nut.
Torque: 6.9 Nm (70 kgf.cm, 61 inch lbs.)
c. Using the control shaft lever, fully turn the manual lever shaft back and return 2 notches. It is now in neutral.
d. Align the neutral basic line with the switch groove, and tighten the adjusting bolt.
Torque: 13 Nm (130 kgf.cm, 9 ft. lbs.)
e. Using a screwdriver, bend the tabs of the lock washer.
HINT: Bend at least 2 of the lock washer tabs.
37. INSTALL CONTROL SHAFT LEVER Install the washer and nut to the control shaft lever.
Torque: 16 Nm (160 kgf.cm, 12 ft. lbs.)
38. INSTALL BREATHER PIPE
a. Install the breather pipe and bolt.
Torque: 5.4 Nm (55 kgf.cm, 48 inch lbs.)
b. Install the breather hose and bolt.
Torque: 5.4 Nm (55 kgf.cm, 48 inch lbs.)
HINT:
GS 400: Breather hose 205 mm (8.071 inch)
GS 300: Breather hose 400 mm (15.748 inch)
c. Install the breather plug.