FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fluid Level and Pressure Inspection

INSPECTION
1. CHECK FLUID LEVEL
a. Keep the vehicle level.





b. With the engine stopped, check the fluid level in the oil reservoir.
If necessary, add fluid.
Fluid: ATF DEXRON II or III

HINT: Check that the fluid level is within the HOT LEVEL range on the reservoir cap dipstick.
If the fluid is cold, check that it is within the COLD LEVEL range.

c. Start the engine and run it at idle.
d. Turn the steering wheel from lock to lock several times to boost fluid temperature.
Fluid temperature: 80°C (176°F)





e. Check for foaming or emulsification. If there is foaming or emulsification, bleed power steering system. Refer to Steering; Service and Repair.





f. With the engine idling, measure the fluid level in the oil reservoir.
g. Stop the engine.
h. Wait a few minutes and remeasure the fluid level in the oil reservoir.
Maximum fluid level rise: 5 mm (0.20 inch)
If a problem is found, bleed power steering system. Refer to Steering; Service and Repair.
i. Check the fluid level.
2. CHECK STEERING FLUID PRESSURE
a. Place matchmarks on the pressure feed tubes.





b. Using SST, disconnect the pressure line joint.
SST 09631-22020





c. Connect SST, as shown in the illustration.
SST 096410-0010 (09641-01010, 09641-01030, 09641-01040)

NOTICE: Check that the valve of the SST is in the open position.

d. Bleed the power steering system. Refer to Steering; Service and Repair.
e. Start the engine and run it at idle.
f. Turn the steering wheel from lock to lock several times to boost fluid temperature.
Fluid temperature: 80°C (176°F)





g. With the engine idling, close the valve of the SST and observe the reading on the SST.
Minimum fluid pressure: 8,336 kPa (85 kgf/cm2, 1,209 psi)

NOTICE:
^ Do not keep the valve closed for more than 10 seconds.
^ Do not let the fluid temperature become too high.





h. With the engine idling, open the valve fully.
i. Measure the fluid pressure at engine speeds of 1,000 rpm and 3,000 rpm.
Difference fluid pressure: 490 kPa (5 kgf/cm2, 71 psi) or less

NOTICE: Do not turn the steering wheel.





j. With the engine idling and valve fully opened, turn steering wheel to full lock.
Minimum fluid pressure: 8,336 kPa (85 kgf/cm2, 1,209 psi)

NOTICE:
^ Do not maintain lock position for more than 10 seconds.
^ Do not let the fluid temperature become too high.

k. Disconnect the SST.
SST 09640-10010 (09641-01010, 09641-01030, 09641-01040)





l. Align the matchmarks on the pressure feed tubes and connect them with SST.
SST 09631-22020
Torque: 37 Nm (375 kgf-cm, 27 ft. lbs.)

HINT:
^ Use a torque wrench with a fulcrum length of 345 mm (13.58 inch).
^ This torque value is effective in case that SST is parallel to a torque wrench.

m. Bleed the power steering system. Refer to Steering; Service and Repair.