FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Condenser HVAC: Service and Repair

REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrigerant.

Specified amount : 700 ± 50 g (24.69 ± 1.76 oz.)

2. REMOVE THESE PARTS:
a. Air cleaner hose
b. Radiator upper mountings
c. Hood lock support
d. Hones




3. REMOVE RECEIVER WITH RECEIVER HOLDER
Remove the 3 bolts and disconnect the liquid tubes.
Torque: 10 Nm (100 kg.cm, 7 ft.lb)

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

HINT:
At the time of installation, please refer to the following item.
Lubricate 3 new O-rings with compressor oil and install the tubes.

4. REMOVE CONDENSER FAN
a. Disconnect the connector.
b. Remove the 2 bolts and fan.

5. DISCONNECT DISCHARGE HOSE
Remove the bolt and disconnect hose.
Torque: 10 Nm (100 kg.cm, 7 ft.lb)

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

HINT:
At the time of installation, please refer to the following item.
Lubricate a new O-ring with compressor oil and install the hose.




6. REMOVE CONDENSER
a. Remove the 2 condenser upper mounting bolts.
b. Push the radiator toward engine.
c. Push the condenser toward radiator and pull it upward.

HINT:
At the time of installation, please refer to the following item.
If condenser is replaced, add compressor oil to condenser.
Add 40 cc (1.4 fl.oz.)
Compressor oil : ND-OIL 8 or equivalent

INSTALLATION
Installation is in the reverse order of removal